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IAC Assessment: AR0161
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IAC Assessment: AR0161
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IAC Center University of Arkansas
Assessment Year 1999
Principal Product Cardboard containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 167,000
Annual Production 6,160,435 Pieces
Production Hrs. Annual 2,080
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,803 1,499,121 kWh $0.04
Electricity Demand $35,026 3,851 kW-months/year $9.10
Natural Gas $18,218 3,262 MMBtu $5.58
TOTAL ENERGY COSTS $112,271
RECOMMENDED SAVINGS* $24,364 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,080
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,867
Cost:
$161
$5,634 61,547 $3,233 355 - - - - - - - - - - $5,634
61,547
kWh
$3,233
355
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$271
Cost:
$220
$102 1,758 $169 19 - - - - - - - - - - $102
1,758
kWh
$169
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,348
Cost:
$130
$649 16,706 $699 77 - - - - - - - - - - $649
16,706
kWh
$699
77
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$149
Cost:
$377
$61 1,465 $88 10 - - - - - - - - - - $61
1,465
kWh
$88
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,553
Cost:
$8,938
- - - - - - $4,553 816 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,553
816
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,472
Cost:
-
- - - - $(-2) - - - $1,474 6,000 - - - - -
-
kWh
-
-
kW-months/year
$(-2)
-
$
-
-
MMBtu
$1,474
6,000
lb
-
-
$
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,864
Cost:
$6,495
- - - - - - - - - - - - $2,864 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$2,864
-
$
08: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$4,840
Cost:
$800
$(-47) (-879) - - - - - - - - $4,887 - - - $(-47)
(-879)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$4,887
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,364
Cost:
$17,121
$6,399 80,597 $4,189 461 $(-2) - $4,553 816 $1,474 6,000 $4,887 - $2,864 - $6,399
80,597
kWh
$4,189
461
kW-months/year
$(-2)
-
$
$4,553
816
MMBtu
$1,474
6,000
lb
$4,887
-
$
$2,864
-
$
TOTAL IMPLEMENTED Savings:
$8,080
Cost:
$1,527
$765 19,050 $956 106 $(-2) - - - $1,474 6,000 $4,887 - - - $765
19,050
kWh
$956
106
kW-months/year
$(-2)
-
$
-
-
MMBtu
$1,474
6,000
lb
$4,887
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production