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IAC Assessment: AR0167
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IAC Assessment: AR0167
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IAC Center University of Arkansas
Assessment Year 1999
Principal Product Wood products - reconstituted
NAICS n/a
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 126
Plant Area (Sq.Ft.) 254,525
Annual Production 140,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,002,873 117,850,529 kWh $0.02
Electricity Demand $2,365,802 182,970 kW-months/year $12.93
Natural Gas $2,560,176 1,098,788 MMBtu $2.33
TOTAL ENERGY COSTS $6,929,507
RECOMMENDED SAVINGS* $2,590,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,306
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Personnel Changes Electricity Usage Electricity Demand LPG Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,846
Cost:
$2,240
$3,127 184,056 $2,719 210 - - - - $3,127
184,056
kWh
$2,719
210
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,264
Cost:
$5,441
$1,932 113,716 $2,332 31 - - - - $1,932
113,716
kWh
$2,332
31
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,657
Cost:
$250
$1,646 96,717 $2,011 156 - - - - $1,646
96,717
kWh
$2,011
156
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,742
Cost:
$205
- - - - $7,742 3,207 - - -
-
kWh
-
-
kW-months/year
$7,742
3,207
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,523
Cost:
-
$730 43,083 $793 61 - - - - $730
43,083
kWh
$793
61
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,567
Cost:
$200
$792 46,600 $775 60 - - - - $792
46,600
kWh
$775
60
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,681
Cost:
$8,274
$1,991 117,233 $2,690 208 - - - - $1,991
117,233
kWh
$2,690
208
kW-months/year
-
-
MMBtu
-
-
$
08: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$2,390,400
Cost:
$4,500,000
$1,149,120 67,219,813 $1,241,280 96,000 - - - - $1,149,120
67,219,813
kWh
$1,241,280
96,000
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,707
Cost:
$1,791
- - - - $3,707 1,591 - - -
-
kWh
-
-
kW-months/year
$3,707
1,591
MMBtu
-
-
$
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$86,793
Cost:
$85,710
- - - - $86,793 37,250 - - -
-
kWh
-
-
kW-months/year
$86,793
37,250
MMBtu
-
-
$
11: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$80,703
Cost:
$51,700
- - - - - - $80,703 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$80,703
-
$
TOTAL RECOMMENDED Savings:
$2,590,883
Cost:
$4,655,811
$1,159,338 67,821,218 $1,252,600 96,726 $98,242 42,048 $80,703 - $1,159,338
67,821,218
kWh
$1,252,600
96,726
kW-months/year
$98,242
42,048
MMBtu
$80,703
-
$
TOTAL IMPLEMENTED Savings:
$28,306
Cost:
$10,127
$8,227 484,172 $8,630 518 $11,449 4,798 - - $8,227
484,172
kWh
$8,630
518
kW-months/year
$11,449
4,798
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG Personnel Changes Electricity Usage Electricity Demand LPG Personnel Changes