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IAC Assessment: AR0179
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IAC Assessment: AR0179
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IAC Center University of Arkansas
Assessment Year 1999
Principal Product Fabricated Metal Products
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 175,000
Annual Production 9,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,720 3,782,532 kWh $0.03
Electricity Demand $86,327 12,911 kW-months/year $6.69
Natural Gas $72,572 15,433 MMBtu $4.70
TOTAL ENERGY COSTS $286,885
RECOMMENDED SAVINGS* $22,598 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$324
Cost:
$880
$249 5,569 $75 11 - - - - - - $249
5,569
kWh
$75
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$249
Cost:
-
$192 4,396 $57 9 - - - - - - $192
4,396
kWh
$57
9
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,887
Cost:
$7,458
$3,690 80,305 $1,197 179 - - - - - - $3,690
80,305
kWh
$1,197
179
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$659
Cost:
$316
- - $12 2 $349 4 - - $298 - -
-
kWh
$12
2
kW-months/year
$349
4
MMBtu
-
-
lb
$298
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,467
Cost:
$50
$1,130 25,498 $337 50 - - - - - - $1,130
25,498
kWh
$337
50
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,369
Cost:
$60
$2,591 58,617 $778 116 - - - - - - $2,591
58,617
kWh
$778
116
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$11,643
Cost:
$8,000
$(-232) (-1,172) - - - - $11,875 - - - $(-232)
(-1,172)
kWh
-
-
kW-months/year
-
-
MMBtu
$11,875
-
lb
-
-
$
08: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
-
Cost:
$6,000
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$22,598
Cost:
$22,764
$7,620 173,213 $2,456 367 $349 4 $11,875 - $298 - $7,620
173,213
kWh
$2,456
367
kW-months/year
$349
4
MMBtu
$11,875
-
lb
$298
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes