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IAC Assessment: AR0182
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IAC Assessment: AR0182
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IAC Center University of Arkansas
Assessment Year 2000
Principal Product Steel Forgings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 186,000
Annual Production 600,000 Pieces
Production Hrs. Annual 5,787
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $229,941 6,220,985 kWh $0.04
Electricity Demand $208,476 23,678 kW-months/year $8.80
Natural Gas $404,499 143,645 MMBtu $2.82
TOTAL ENERGY COSTS $847,387
RECOMMENDED SAVINGS* $301,803 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,452
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$916
Cost:
$1,360
$586 15,826 $330 38 - - - - - - - - $586
15,826
kWh
$330
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$351
Cost:
-
$225 6,155 $126 14 - - - - - - - - $225
6,155
kWh
$126
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$496
Cost:
$180
$252 6,741 $244 28 - - - - - - - - $252
6,741
kWh
$244
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,868
Cost:
$130
$8,095 218,933 $3,773 429 - - - - - - - - $8,095
218,933
kWh
$3,773
429
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$60,765
Cost:
$150,000
- - - - $60,765 24,509 - - - - - - -
-
kWh
-
-
kW-months/year
$60,765
24,509
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$4,468
Cost:
$175
- - - - - - $4,468 2,628,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,468
2,628,000
Tgal
-
-
lb
-
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$222,939
Cost:
$244,000
- - - - $64,818 46,027 - - $89,910 408,682 $68,211 - -
-
kWh
-
-
kW-months/year
$64,818
46,027
MMBtu
-
-
Tgal
$89,910
408,682
lb
$68,211
-
$
TOTAL RECOMMENDED Savings:
$301,803
Cost:
$395,845
$9,158 247,655 $4,473 509 $125,583 70,536 $4,468 2,628,000 $89,910 408,682 $68,211 - $9,158
247,655
kWh
$4,473
509
kW-months/year
$125,583
70,536
MMBtu
$4,468
2,628,000
Tgal
$89,910
408,682
lb
$68,211
-
$
TOTAL IMPLEMENTED Savings:
$77,452
Cost:
$150,305
$8,320 225,088 $3,899 443 $60,765 24,509 $4,468 2,628,000 - - - - $8,320
225,088
kWh
$3,899
443
kW-months/year
$60,765
24,509
MMBtu
$4,468
2,628,000
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Primary Product