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IAC Assessment: AR0187
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IAC Assessment: AR0187
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IAC Center University of Arkansas
Assessment Year 2000
Principal Product Plastic Injection Molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 28,500
Annual Production 250,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,670 893,025 kWh $0.04
Electricity Demand $29,896 2,901 kW-months/year $10.31
Natural Gas $1,611 213 MMBtu $7.56
TOTAL ENERGY COSTS $64,177
RECOMMENDED SAVINGS* $479,037 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $558
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$608
Cost:
$720
$358 9,672 $250 24 - - - - - - $358
9,672
kWh
$250
24
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$310
Cost:
$130
$150 4,103 $160 16 - - - - - - $150
4,103
kWh
$160
16
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,257
Cost:
$2,916
$728 19,637 $529 51 - - - - - - $728
19,637
kWh
$529
51
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$526
Cost:
$783
$350 9,379 $176 17 - - - - - - $350
9,379
kWh
$176
17
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$32
Cost:
-
$21 586 $11 1 - - - - - - $21
586
kWh
$11
1
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,789
Cost:
$3,600
$1,789 48,359 - - - - - - - - $1,789
48,359
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,157
Cost:
$5,000
- - - - $1,157 - - - - - -
-
kWh
-
-
kW-months/year
$1,157
-
lb
-
-
$
-
-
$
08: 4.446 AUTOMATE FINISHING PROCESS Savings:
$76,150
Cost:
$6,000
- - - - - - $76,150 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$76,150
-
$
-
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$397,208
Cost:
$44,000
- - - - - - - - $397,208 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$397,208
-
$
TOTAL RECOMMENDED Savings:
$479,037
Cost:
$63,149
$3,396 91,736 $1,126 109 $1,157 - $76,150 - $397,208 - $3,396
91,736
kWh
$1,126
109
kW-months/year
$1,157
-
lb
$76,150
-
$
$397,208
-
$
TOTAL IMPLEMENTED Savings:
$558
Cost:
$783
$371 9,965 $187 18 - - - - - - $371
9,965
kWh
$187
18
kW-months/year
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product By-product Production