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IAC Assessment: AS0061
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IAC Assessment: AS0061
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IAC Center Arizona State University
Assessment Year 1992
Principal Product PORTLAND CEMENT
NAICS n/a
SIC 3241 - Cement, Hydraulic
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 0
Annual Production 700,000 Tons
Production Hrs. Annual 8,234
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $5,100,141 91,808,032 kWh $0.06
Coal $4,657,858 6,803,911 MMBtu $0.68
TOTAL ENERGY COSTS $9,757,999
RECOMMENDED SAVINGS* $837,754 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $837,754
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,012
Cost:
$24,872
$3,012 54,220 - - - - $3,012
54,220
kWh
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$345,320
Cost:
$530,000
$345,320 6,216,589 - - - - $345,320
6,216,589
kWh
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,583
Cost:
$8,109
$2,774 49,824 - - $(-191) - $2,774
49,824
kWh
-
-
MMBtu
$(-191)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,446
Cost:
$3,248
$1,446 26,084 - - - - $1,446
26,084
kWh
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,462
Cost:
$7,288
$4,462 80,305 - - - - $4,462
80,305
kWh
-
-
MMBtu
-
-
$
06: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$236,795
Cost:
$750,000
$324,395 5,839,977 - - $(-87,600) - $324,395
5,839,977
kWh
-
-
MMBtu
$(-87,600)
-
$
07: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$107,027
Cost:
$6,700
- - $107,027 - - - -
-
kWh
$107,027
-
MMBtu
-
-
$
08: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$129,176
Cost:
$640,000
$364,057 6,547,186 $(-169,409) (-67,764) $(-65,472) - $364,057
6,547,186
kWh
$(-169,409)
(-67,764)
MMBtu
$(-65,472)
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,933
Cost:
$2,000
$7,933 142,732 - - - - $7,933
142,732
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$837,754
Cost:
$1,972,217
$1,053,399 18,956,917 $(-62,382) (-67,764) $(-153,263) - $1,053,399
18,956,917
kWh
$(-62,382)
(-67,764)
MMBtu
$(-153,263)
-
$
TOTAL IMPLEMENTED Savings:
$837,754
Cost:
$1,972,217
$1,053,399 18,956,917 $(-62,382) (-67,764) $(-153,263) - $1,053,399
18,956,917
kWh
$(-62,382)
(-67,764)
MMBtu
$(-153,263)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes