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IAC Assessment: AS0086
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IAC Assessment: AS0086
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IAC Center Arizona State University
Assessment Year 1993
Principal Product AL AND MG CASTINGS
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 229 Tons
Production Hrs. Annual 2,340
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $159,168 1,952,814 kWh $0.08
Natural Gas $63,178 14,251 MMBtu $4.43
TOTAL ENERGY COSTS $222,346
RECOMMENDED SAVINGS* $28,906 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,210
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,799
Cost:
$992
- - $1,799 406 - - -
-
kWh
$1,799
406
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,024
Cost:
$2,200
$1,024 12,603 - - - - $1,024
12,603
kWh
-
-
MMBtu
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,461
Cost:
$1,500
$5,461 67,116 - - - - $5,461
67,116
kWh
-
-
MMBtu
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,431
Cost:
$7,164
$1,094 13,482 - - $1,337 - $1,094
13,482
kWh
-
-
MMBtu
$1,337
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,155
Cost:
$1,200
$8,155 100,234 - - - - $8,155
100,234
kWh
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$381
Cost:
-
$381 4,689 - - - - $381
4,689
kWh
-
-
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$213
Cost:
$519
$213 2,638 - - - - $213
2,638
kWh
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$379
Cost:
$1,598
$379 4,689 - - - - $379
4,689
kWh
-
-
MMBtu
-
-
$
09: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,977
Cost:
$7,011
$1,977 24,326 - - - - $1,977
24,326
kWh
-
-
MMBtu
-
-
$
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$7,086
Cost:
$50,250
$7,086 - - - - - $7,086
-
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$28,906
Cost:
$72,434
$25,770 229,777 $1,799 406 $1,337 - $25,770
229,777
kWh
$1,799
406
MMBtu
$1,337
-
$
TOTAL IMPLEMENTED Savings:
$14,210
Cost:
$3,219
$14,210 174,677 - - - - $14,210
174,677
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes