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IAC Assessment: AS0150
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IAC Assessment: AS0150
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IAC Center Arizona State University
Assessment Year 1995
Principal Product Plastic Injection Molds and Moldings
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 850
Plant Area (Sq.Ft.) 177,000
Annual Production 1,750,000 Pieces
Production Hrs. Annual 8,760
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $862,090 14,304,514 kWh $0.06
TOTAL ENERGY COSTS $862,090
RECOMMENDED SAVINGS* $121,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,702
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,774
Cost:
-
$4,774 84,994 $4,774
84,994
kWh
02: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$6,377
Cost:
$1,210
$6,377 90,563 $6,377
90,563
kWh
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,635
Cost:
$3,000
$2,635 56,272 $2,635
56,272
kWh
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,601
Cost:
$13,858
$3,601 66,530 $3,601
66,530
kWh
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$45,737
Cost:
$33,737
$45,737 835,873 $45,737
835,873
kWh
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,916
Cost:
-
$5,916 106,975 $5,916
106,975
kWh
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$16,477
Cost:
$1,472
$16,477 351,407 $16,477
351,407
kWh
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,627
Cost:
$19,576
$6,627 121,336 $6,627
121,336
kWh
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,645
Cost:
$70,488
$27,645 484,467 $27,645
484,467
kWh
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,803
Cost:
$600
$1,803 38,394 $1,803
38,394
kWh
TOTAL RECOMMENDED Savings:
$121,592
Cost:
$143,941
$121,592 2,236,811 $121,592
2,236,811
kWh
TOTAL IMPLEMENTED Savings:
$19,702
Cost:
$4,210
$19,702 338,804 $19,702
338,804
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage