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IAC Assessment: AS0166
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IAC Assessment: AS0166
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IAC Center Arizona State University
Assessment Year 1996
Principal Product Steel Grinding Balls
NAICS n/a
SIC 3399 - Primary Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 2,875,000
Annual Production 39,000 Tons
Production Hrs. Annual 4,680
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,695,237 39,025,499 kWh $0.04
Natural Gas $498,116 134,983 MMBtu $3.69
TOTAL ENERGY COSTS $2,214,008
RECOMMENDED SAVINGS* $115,969 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,487
Cost:
$550
$5,487 126,026 - - - - $5,487
126,026
kWh
-
-
MMBtu
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,122
Cost:
$200
$1,122 25,791 - - - - $1,122
25,791
kWh
-
-
MMBtu
-
-
Tgal
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$14,416
Cost:
$21,900
$14,416 331,477 - - - - $14,416
331,477
kWh
-
-
MMBtu
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,874
Cost:
$24,246
$10,874 250,000 - - - - $10,874
250,000
kWh
-
-
MMBtu
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,165
Cost:
-
$4,165 95,838 - - - - $4,165
95,838
kWh
-
-
MMBtu
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$43,430
Cost:
$49,070
$43,430 1,000,586 - - - - $43,430
1,000,586
kWh
-
-
MMBtu
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,263
Cost:
$6,650
$1,263 29,015 - - - - $1,263
29,015
kWh
-
-
MMBtu
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,744
Cost:
$8,998
$2,744 63,013 - - - - $2,744
63,013
kWh
-
-
MMBtu
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$499
Cost:
$2,866
$499 11,430 - - - - $499
11,430
kWh
-
-
MMBtu
-
-
Tgal
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$8,675
Cost:
$1,733
$8,675 199,297 - - - - $8,675
199,297
kWh
-
-
MMBtu
-
-
Tgal
11: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$12,118
Cost:
$14,500
- - $12,118 3,284 - - -
-
kWh
$12,118
3,284
MMBtu
-
-
Tgal
12: 3.4151 MINIMIZE WATER USAGE Savings:
$11,176
Cost:
$18,000
- - - - $11,176 4,240,080 -
-
kWh
-
-
MMBtu
$11,176
4,240,080
Tgal
TOTAL RECOMMENDED Savings:
$115,969
Cost:
$148,713
$92,675 2,132,473 $12,118 3,284 $11,176 4,240,080 $92,675
2,132,473
kWh
$12,118
3,284
MMBtu
$11,176
4,240,080
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal