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IAC Assessment: AS0182
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IAC Assessment: AS0182
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IAC Center Arizona State University
Assessment Year 1996
Principal Product Laminants PC Boards
NAICS n/a
SIC 3679 - Electronic Components, Nec
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 78,000
Annual Production 15,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $520,899 11,399,766 kWh $0.05
Electricity Demand $177,903 59,896 kW-months/year $2.97
Natural Gas $197,959 51,371 MMBtu $3.85
TOTAL ENERGY COSTS $896,761
RECOMMENDED SAVINGS* $87,153 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,755
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,232
Cost:
-
$2,767 94,959 $1,465 135 - - - - - - $2,767
94,959
kWh
$1,465
135
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,782
Cost:
$430
$6,396 219,226 $3,386 313 - - - - - - $6,396
219,226
kWh
$3,386
313
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,593
Cost:
$500
$1,042 35,756 $551 51 - - - - - - $1,042
35,756
kWh
$551
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,259
Cost:
$9,718
$7,217 247,362 $4,042 374 - - - - - - $7,217
247,362
kWh
$4,042
374
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,328
Cost:
$21,600
$12,638 433,470 $6,690 619 - - - - - - $12,638
433,470
kWh
$6,690
619
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$1,812
Cost:
-
$1,062 36,342 $750 69 - - - - - - $1,062
36,342
kWh
$750
69
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$23,483
Cost:
$35,000
$13,955 474,502 $9,528 881 - - - - - - $13,955
474,502
kWh
$9,528
881
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,713
Cost:
$10,089
$2,998 102,579 $1,715 159 - - - - - - $2,998
102,579
kWh
$1,715
159
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$950
Cost:
$1,425
$950 28,429 - - - - - - - - $950
28,429
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$4,490
Cost:
$1,200
- - - - $4,490 1,088 - - - - -
-
kWh
-
-
kW-months/year
$4,490
1,088
MMBtu
-
-
Tgal
-
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$5,511
Cost:
$5,000
- - - - - - $3,657 1,510,996 $1,854 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,657
1,510,996
Tgal
$1,854
-
$
TOTAL RECOMMENDED Savings:
$87,153
Cost:
$84,962
$49,025 1,672,625 $28,127 2,601 $4,490 1,088 $3,657 1,510,996 $1,854 - $49,025
1,672,625
kWh
$28,127
2,601
kW-months/year
$4,490
1,088
MMBtu
$3,657
1,510,996
Tgal
$1,854
-
$
TOTAL IMPLEMENTED Savings:
$37,755
Cost:
$36,630
$20,351 693,728 $12,914 1,194 $4,490 1,088 - - - - $20,351
693,728
kWh
$12,914
1,194
kW-months/year
$4,490
1,088
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost