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IAC Assessment: AS0197
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IAC Assessment: AS0197
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IAC Center Arizona State University
Assessment Year 1997
Principal Product Sports Equipment
NAICS n/a
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 500,000
Annual Production 1,825,000 Pieces
Production Hrs. Annual 3,332
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $624,242 9,015,534 kWh $0.07
Electricity Demand $24,858 24,858 kW-months/year $1.00
Electricity Fees $53,155 - $ -
Natural Gas $36,011 6,043 MMBtu $5.96
TOTAL ENERGY COSTS $775,697
RECOMMENDED SAVINGS* $118,252 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,551
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,219
Cost:
-
$3,059 62,134 $160 166 - - - - - - - - - - $3,059
62,134
kWh
$160
166
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,789
Cost:
$1,625
$2,468 50,117 $133 138 - - $21 12 - - - - $167 - $2,468
50,117
kWh
$133
138
kW-months/year
-
-
Tgal
$21
12
gal
-
-
lb
-
-
$
$167
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$12,704
Cost:
$21,700
$11,408 231,536 $1,296 673 - - - - - - - - - - $11,408
231,536
kWh
$1,296
673
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$4,699
Cost:
$3,600
$4,278 86,753 $421 218 - - - - - - - - - - $4,278
86,753
kWh
$421
218
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$319
Cost:
-
$270 5,569 $49 25 - - - - - - - - - - $270
5,569
kWh
$49
25
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$779
Cost:
$1,680
$739 14,947 $40 21 - - - - - - - - - - $739
14,947
kWh
$40
21
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,006
Cost:
$180
$2,635 53,341 $371 192 - - - - - - - - - - $2,635
53,341
kWh
$371
192
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,740
Cost:
$12,300
$5,426 110,199 $314 163 - - - - - - - - - - $5,426
110,199
kWh
$314
163
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,494
Cost:
$13,387
$5,539 112,251 $955 496 - - - - - - - - - - $5,539
112,251
kWh
$955
496
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$1,093
Cost:
$779
- - - - $1,093 387,500 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,093
387,500
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
11: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$17,366
Cost:
$4,500
- - - - $31 10,920 $4,080 12,000 - - - - $13,255 - -
-
kWh
-
-
kW-months/year
$31
10,920
Tgal
$4,080
12,000
gal
-
-
lb
-
-
$
$13,255
-
$
12: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$58,584
Cost:
$15,000
- - - - - - - - $54,912 - - - $3,672 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$54,912
-
lb
-
-
$
$3,672
-
$
13: 4.8110 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$1,460
Cost:
$50
- - - - - - - - - - $1,460 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$1,460
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$118,252
Cost:
$74,801
$35,822 726,847 $3,739 2,092 $1,124 398,420 $4,101 12,012 $54,912 - $1,460 - $17,094 - $35,822
726,847
kWh
$3,739
2,092
kW-months/year
$1,124
398,420
Tgal
$4,101
12,012
gal
$54,912
-
lb
$1,460
-
$
$17,094
-
$
TOTAL IMPLEMENTED Savings:
$27,551
Cost:
$38,622
$23,059 467,761 $2,844 1,545 - - $21 12 - - $1,460 - $167 - $23,059
467,761
kWh
$2,844
1,545
kW-months/year
-
-
Tgal
$21
12
gal
-
-
lb
$1,460
-
$
$167
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Administrative Changes Ancillary Material Cost