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IAC Assessment: AS0208
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IAC Assessment: AS0208
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IAC Center Arizona State University
Assessment Year 1997
Principal Product Investment Castings
NAICS n/a
SIC 3324 - Steel Investment Foundries
Sales $10,000,000-$50,000,000
# of Employees 430
Plant Area (Sq.Ft.) 185,589
Annual Production 5,500,000 Pieces
Production Hrs. Annual 5,100
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $611,070 12,605,510 kWh $0.05
Electricity Demand $149,274 40,840 kW-months/year $3.66
Electricity Fees $130,201 - $ -
Natural Gas $97,811 62,276 MMBtu $1.57
TOTAL ENERGY COSTS $1,013,521
RECOMMENDED SAVINGS* $140,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $120,307
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ $ $ Tgal
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$13,162
Cost:
$2,895
$7,814 199,883 $5,348 475 - - - - - - - - - - - - - - $7,814
199,883
kWh
$5,348
475
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,087
Cost:
$8,920
$2,551 65,358 $1,536 136 - - - - - - - - - - - - - - $2,551
65,358
kWh
$1,536
136
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$796
Cost:
$1,575
$519 13,482 $277 24 - - - - - - - - - - - - - - $519
13,482
kWh
$277
24
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,864
Cost:
$8,680
$2,304 58,910 $1,560 139 - - - - - - - - - - - - - - $2,304
58,910
kWh
$1,560
139
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,343
Cost:
$40,705
$15,343 392,438 - - - - - - - - - - - - - - - - $15,343
392,438
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,546
Cost:
$16,449
$9,276 237,397 $6,270 557 - - - - - - - - - - - - - - $9,276
237,397
kWh
$6,270
557
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$21,613
Cost:
$12,000
$15,503 396,542 $6,110 543 - - - - - - - - - - - - - - $15,503
396,542
kWh
$6,110
543
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$1,522
Cost:
$500
- - - - $(-7) 6 $1,709 495 - - $(-180) - - - - - - - -
-
kWh
-
-
kW-months/year
$(-7)
6
MMBtu
$1,709
495
gal
-
-
gal
$(-180)
-
$
-
-
$
-
-
$
-
-
Tgal
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$47,154
Cost:
$38,923
- - - - $(-418) 353 - - $70,522 30,510 $(-22,950) - - - - - - - -
-
kWh
-
-
kW-months/year
$(-418)
353
MMBtu
-
-
gal
$70,522
30,510
gal
$(-22,950)
-
$
-
-
$
-
-
$
-
-
Tgal
10: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$6,013
Cost:
$1,500
$(-36) 879 - - - - - - - - - - - - $6,095 - $(-46) - $(-36)
879
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
$6,095
-
$
$(-46)
-
Tgal
11: 4.811 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$11,210
Cost:
$100
- - - - - - - - - - - - $11,210 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$11,210
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$140,310
Cost:
$132,247
$53,274 1,364,889 $21,101 1,874 $(-425) 359 $1,709 495 $70,522 30,510 $(-23,130) - $11,210 - $6,095 - $(-46) - $53,274
1,364,889
kWh
$21,101
1,874
kW-months/year
$(-425)
359
MMBtu
$1,709
495
gal
$70,522
30,510
gal
$(-23,130)
-
$
$11,210
-
$
$6,095
-
$
$(-46)
-
Tgal
TOTAL IMPLEMENTED Savings:
$120,307
Cost:
$81,287
$35,108 900,059 $19,264 1,711 $(-425) 359 $1,709 495 $70,522 30,510 $(-23,130) - $11,210 - $6,095 - $(-46) - $35,108
900,059
kWh
$19,264
1,711
kW-months/year
$(-425)
359
MMBtu
$1,709
495
gal
$70,522
30,510
gal
$(-23,130)
-
$
$11,210
-
$
$6,095
-
$
$(-46)
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption