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IAC Assessment: AS0212
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IAC Assessment: AS0212
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IAC Center Arizona State University
Assessment Year 1997
Principal Product Iron and Steel Castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 250,000
Annual Production 18,000 Tons
Production Hrs. Annual 8,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $820,623 27,550,704 kWh $0.03
Electricity Demand $194,498 176,600 kW-months/year $1.10
Electricity Fees $158,533 - $ -
Natural Gas $318,883 101,183 MMBtu $3.15
LPG $21,967 1,448 MMBtu $15.17
TOTAL ENERGY COSTS $1,524,622
RECOMMENDED SAVINGS* $5,290,163 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,828
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ gal $ $ $ $ $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,076
Cost:
$13,917
$1,980 62,134 $2,096 271 - - - - - - - - - - $1,980
62,134
kWh
$2,096
271
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,611
Cost:
$2,475
$830 26,084 $781 101 - - - - - - - - - - $830
26,084
kWh
$781
101
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,975
Cost:
$24,800
$4,541 130,715 $434 367 - - - - - - - - - - $4,541
130,715
kWh
$434
367
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$878
Cost:
$800
$339 9,672 $210 27 $37 41 - - $292 - - - - - $339
9,672
kWh
$210
27
kW-months/year
$37
41
gal
-
-
$
$292
-
$
-
-
Tgal
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,536
Cost:
$4,800
$1,507 47,186 $1,029 133 - - - - - - - - - - $1,507
47,186
kWh
$1,029
133
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,877
Cost:
-
$2,657 55,979 $220 187 - - - - - - - - - - $2,657
55,979
kWh
$220
187
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,979
Cost:
$8,806
$2,593 78,546 $1,386 268 - - - - - - - - - - $2,593
78,546
kWh
$1,386
268
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$53,109
Cost:
$64,120
$29,730 827,667 $23,379 3,672 - - - - - - - - - - $29,730
827,667
kWh
$23,379
3,672
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$432
Cost:
$60
- - - - - - $432 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$432
-
$
-
-
$
-
-
Tgal
-
-
$
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,320
Cost:
$120
- - - - - - $4,320 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$4,320
-
$
-
-
$
-
-
Tgal
-
-
$
11: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$10,130
Cost:
$10,250
$(-38) 12,309 $(-27) 3 - - - - $10,235 - $(-40) - - - $(-38)
12,309
kWh
$(-27)
3
kW-months/year
-
-
gal
-
-
$
$10,235
-
$
$(-40)
-
Tgal
-
-
$
12: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$5,201,240
Cost:
$28,946
- - - - - - - - - - - - $5,201,240 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
Tgal
$5,201,240
-
$
TOTAL RECOMMENDED Savings:
$5,290,163
Cost:
$159,094
$44,139 1,250,292 $29,508 5,029 $37 41 $4,752 - $10,527 - $(-40) - $5,201,240 - $44,139
1,250,292
kWh
$29,508
5,029
kW-months/year
$37
41
gal
$4,752
-
$
$10,527
-
$
$(-40)
-
Tgal
$5,201,240
-
$
TOTAL IMPLEMENTED Savings:
$21,828
Cost:
$40,710
$9,006 255,861 $1,866 717 $37 41 $432 - $10,527 - $(-40) - - - $9,006
255,861
kWh
$1,866
717
kW-months/year
$37
41
gal
$432
-
$
$10,527
-
$
$(-40)
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Primary Product