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IAC Assessment: AS0219
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IAC Assessment: AS0219
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Steel Decking
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 32
Plant Area (Sq.Ft.) 20,000
Annual Production 1,680 Thousand Feet
Production Hrs. Annual 2,100
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,758 409,437 kWh $0.07
Electricity Demand $6,345 2,436 kW-months/year $2.60
Electricity Fees $37,706 - $ -
Natural Gas $25,903 5,166 MMBtu $5.01
TOTAL ENERGY COSTS $101,984
RECOMMENDED SAVINGS* $85,824 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,921
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,150
Cost:
$2,888
$995 13,775 $155 52 - - - - - - - - - - - - $995
13,775
kWh
$155
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$101
Cost:
$268
$38 586 $6 3 - - $6 7 - - - - $51 - - - $38
586
kWh
$6
3
kW-months/year
-
-
MMBtu
$6
7
gal
-
-
$
-
-
$
$51
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,071
Cost:
$60
$1,777 24,619 $294 145 - - - - - - - - - - - - $1,777
24,619
kWh
$294
145
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,138
Cost:
$2,957
$977 13,482 $161 56 - - - - - - - - - - - - $977
13,482
kWh
$161
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,425
Cost:
$1,500
$2,299 31,653 $126 52 - - - - - - - - - - - - $2,299
31,653
kWh
$126
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$36
Cost:
$30
- - - - - - - - - - $36 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$36
-
$
-
-
$
-
-
%
07: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$72,920
Cost:
$15,300
- - - - - - - - - - - - - - $72,920 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
$72,920
-
%
08: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$5,983
Cost:
$10,352
$45 586 $(-17) 6 $1,059 211 - - $4,896 - - - - - - - $45
586
kWh
$(-17)
6
kW-months/year
$1,059
211
MMBtu
-
-
gal
$4,896
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$85,824
Cost:
$33,355
$6,131 84,701 $725 314 $1,059 211 $6 7 $4,896 - $36 - $51 - $72,920 - $6,131
84,701
kWh
$725
314
kW-months/year
$1,059
211
MMBtu
$6
7
gal
$4,896
-
$
$36
-
$
$51
-
$
$72,920
-
%
TOTAL IMPLEMENTED Savings:
$6,921
Cost:
$7,703
$6,086 84,115 $742 308 - - $6 7 - - $36 - $51 - - - $6,086
84,115
kWh
$742
308
kW-months/year
-
-
MMBtu
$6
7
gal
-
-
$
$36
-
$
$51
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production