IAC logo
IAC Assessment: AS0219
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AS0219
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Arizona State University
Assessment Year 1998
Principal Product Steel Decking
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 32
Plant Area (Sq.Ft.) 20,000
Annual Production 1,680 Thousand Feet
Production Hrs. Annual 2,100
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,758 409,437 kWh $0.07
Electricity Demand $6,345 2,436 kW-months/year $2.60
Electricity Fees $37,706 - $ -
Natural Gas $25,903 5,166 MMBtu $5.01
TOTAL ENERGY COSTS $101,984
RECOMMENDED SAVINGS* $85,824 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,921
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,150
Cost:
$2,888
$995 13,775 $155 52 - - - - - - - - - - - - $995
13,775
kWh
$155
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$101
Cost:
$268
$38 586 $6 3 - - $6 7 - - - - $51 - - - $38
586
kWh
$6
3
kW-months/year
-
-
MMBtu
$6
7
gal
-
-
$
-
-
$
$51
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,071
Cost:
$60
$1,777 24,619 $294 145 - - - - - - - - - - - - $1,777
24,619
kWh
$294
145
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,138
Cost:
$2,957
$977 13,482 $161 56 - - - - - - - - - - - - $977
13,482
kWh
$161
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,425
Cost:
$1,500
$2,299 31,653 $126 52 - - - - - - - - - - - - $2,299
31,653
kWh
$126
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
%
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$36
Cost:
$30
- - - - - - - - - - $36 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$36
-
$
-
-
$
-
-
%
07: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$72,920
Cost:
$15,300
- - - - - - - - - - - - - - $72,920 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
$72,920
-
%
08: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$5,983
Cost:
$10,352
$45 586 $(-17) 6 $1,059 211 - - $4,896 - - - - - - - $45
586
kWh
$(-17)
6
kW-months/year
$1,059
211
MMBtu
-
-
gal
$4,896
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$85,824
Cost:
$33,355
$6,131 84,701 $725 314 $1,059 211 $6 7 $4,896 - $36 - $51 - $72,920 - $6,131
84,701
kWh
$725
314
kW-months/year
$1,059
211
MMBtu
$6
7
gal
$4,896
-
$
$36
-
$
$51
-
$
$72,920
-
%
TOTAL IMPLEMENTED Savings:
$6,921
Cost:
$7,703
$6,086 84,115 $742 308 - - $6 7 - - $36 - $51 - - - $6,086
84,115
kWh
$742
308
kW-months/year
-
-
MMBtu
$6
7
gal
-
-
$
$36
-
$
$51
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production