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IAC Assessment: AS0220
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IAC Assessment: AS0220
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Metal Fabrication
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 105,000
Annual Production 200,000 Pieces
Production Hrs. Annual 3,672
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,049 924,678 kWh $0.10
Electricity Fees $9,074 - $ -
Natural Gas $3,120 489 MMBtu $6.38
TOTAL ENERGY COSTS $108,974
RECOMMENDED SAVINGS* $716,075 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $507,903
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,134
Cost:
$9,231
$3,134 28,722 - - - - - - - - $3,134
28,722
kWh
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$519
Cost:
$525
$519 4,689 - - - - - - - - $519
4,689
kWh
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,126
Cost:
$275
$1,126 10,258 - - - - - - - - $1,126
10,258
kWh
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$355
Cost:
$15
$355 3,224 - - - - - - - - $355
3,224
kWh
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$344
Cost:
$300
$344 3,224 - - - - - - - - $344
3,224
kWh
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$630
Cost:
$600
$630 5,862 - - - - - - - - $630
5,862
kWh
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,924
Cost:
$60
$8,924 83,822 - - - - - - - - $8,924
83,822
kWh
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,895
Cost:
$12,030
$4,895 44,842 - - - - - - - - $4,895
44,842
kWh
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,801
Cost:
$100
$4,801 43,962 - - - - - - - - $4,801
43,962
kWh
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,606
Cost:
$5,027
$2,606 23,740 - - - - - - - - $2,606
23,740
kWh
-
-
$
-
-
$
-
-
$
-
-
$
11: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,179
Cost:
$90
- - - - $1,179 - - - - - -
-
kWh
-
-
$
$1,179
-
$
-
-
$
-
-
$
12: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$192,015
Cost:
$2,940
- - $(-7,650) - - - $765,000 - $(-565,335) - -
-
kWh
$(-7,650)
-
$
-
-
$
$765,000
-
$
$(-565,335)
-
$
13: 4.451 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$495,547
Cost:
$14,720
- - $495,547 - - - - - - - -
-
kWh
$495,547
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$716,075
Cost:
$45,913
$27,334 252,345 $487,897 - $1,179 - $765,000 - $(-565,335) - $27,334
252,345
kWh
$487,897
-
$
$1,179
-
$
$765,000
-
$
$(-565,335)
-
$
TOTAL IMPLEMENTED Savings:
$507,903
Cost:
$27,230
$11,177 102,286 $495,547 - $1,179 - - - - - $11,177
102,286
kWh
$495,547
-
$
$1,179
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $ $ $ $ $
Electricity Usage Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost