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IAC Assessment: AS0222
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IAC Assessment: AS0222
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Cardboard Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 150,000
Annual Production 50,000 Tons
Production Hrs. Annual 6,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,235 5,980,070 kWh $0.03
Electricity Demand $103,907 12,865 kW-months/year $8.08
Electricity Fees $55,666 - $ -
Natural Gas $319,354 79,576 MMBtu $4.01
TOTAL ENERGY COSTS $734,416
RECOMMENDED SAVINGS* $186,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,266
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,249
Cost:
$280
$12,464 345,838 $5,785 652 - - - - - - - - - - - - - - $12,464
345,838
kWh
$5,785
652
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,087
Cost:
$3,745
$559 15,533 $528 60 - - - - - - - - - - - - - - $559
15,533
kWh
$528
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,243
Cost:
$120
$2,221 61,547 $1,022 231 - - - - - - - - - - - - - - $2,221
61,547
kWh
$1,022
231
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,365
Cost:
$60
$3,365 93,200 - - - - - - - - - - - - - - - - $3,365
93,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,487
Cost:
$8,291
$4,442 122,802 $2,045 229 - - - - - - - - - - - - - - $4,442
122,802
kWh
$2,045
229
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$51,367
Cost:
$40,600
$35,178 973,623 $16,189 1,825 - - - - - - - - - - - - - - $35,178
973,623
kWh
$16,189
1,825
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$784
Cost:
$480
$784 21,688 - - - - - - - - - - - - - - - - $784
21,688
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$407
Cost:
$220
- - - - $218 54 $189 67,890 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$218
54
MMBtu
$189
67,890
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$18,575
Cost:
$800
- - - - - - - - $18,575 27,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$18,575
27,000
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$9,828
Cost:
$48,000
- - - - - - - - - - $2,548 - - - - - $7,280 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,548
-
lb
-
-
$
-
-
$
$7,280
-
$
11: 3.7121 IMPROVE HANDLING PRACTICES Savings:
$5,156
Cost:
$850
- - - - - - - - - - - - $5,156 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$5,156
-
$
-
-
$
-
-
$
12: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$67,788
Cost:
$3,600
- - - - - - - - - - - - - - $67,788 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$67,788
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$186,336
Cost:
$107,046
$59,013 1,634,231 $25,569 2,997 $218 54 $189 67,890 $18,575 27,000 $2,548 - $5,156 - $67,788 - $7,280 - $59,013
1,634,231
kWh
$25,569
2,997
kW-months/year
$218
54
MMBtu
$189
67,890
Tgal
$18,575
27,000
gal
$2,548
-
lb
$5,156
-
$
$67,788
-
$
$7,280
-
$
TOTAL IMPLEMENTED Savings:
$56,266
Cost:
$11,101
$23,276 645,075 $8,852 1,112 $218 54 $189 67,890 $18,575 27,000 - - $5,156 - - - - - $23,276
645,075
kWh
$8,852
1,112
kW-months/year
$218
54
MMBtu
$189
67,890
Tgal
$18,575
27,000
gal
-
-
lb
$5,156
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production