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IAC Assessment: AS0223
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IAC Assessment: AS0223
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Thermoformed Plastic Packaging
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 84,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 4,284
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,235 2,156,506 kWh $0.07
Electricity Demand $11,336 6,426 kW-months/year $1.76
Electricity Fees $11,195 - $ -
TOTAL ENERGY COSTS $181,356
RECOMMENDED SAVINGS* $497,090 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $491,595
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$627
Cost:
$1,275
$417 8,499 $210 25 - - - - - - $417
8,499
kWh
$210
25
kW-months/year
-
-
$
-
-
$
-
-
%
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,455
Cost:
$2,300
$1,455 29,894 - - - - - - - - $1,455
29,894
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.7122 DISCONNECT BALLASTS Savings:
$163
Cost:
$15
$137 2,931 $26 3 - - - - - - $137
2,931
kWh
$26
3
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$113
Cost:
$406
$95 2,052 $18 2 - - - - - - $95
2,052
kWh
$18
2
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$453
Cost:
$755
$303 6,448 $150 18 - - - - - - $303
6,448
kWh
$150
18
kW-months/year
-
-
$
-
-
$
-
-
%
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,184
Cost:
$540
$999 20,516 $185 67 - - - - - - $999
20,516
kWh
$185
67
kW-months/year
-
-
$
-
-
$
-
-
%
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,500
Cost:
$60
- - - - $4,500 - - - - - -
-
kWh
-
-
kW-months/year
$4,500
-
$
-
-
$
-
-
%
08: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$3,300
Cost:
$10,198
- - - - $3,300 - - - - - -
-
kWh
-
-
kW-months/year
$3,300
-
$
-
-
$
-
-
%
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$485,295
Cost:
$705,960
- - - - - - $(-397,059) - $882,354 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-397,059)
-
$
$882,354
-
%
TOTAL RECOMMENDED Savings:
$497,090
Cost:
$721,509
$3,406 70,340 $589 115 $7,800 - $(-397,059) - $882,354 - $3,406
70,340
kWh
$589
115
kW-months/year
$7,800
-
$
$(-397,059)
-
$
$882,354
-
%
TOTAL IMPLEMENTED Savings:
$491,595
Cost:
$707,330
$1,439 29,895 $361 88 $4,500 - $(-397,059) - $882,354 - $1,439
29,895
kWh
$361
88
kW-months/year
$4,500
-
$
$(-397,059)
-
$
$882,354
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Increase in Production