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IAC Assessment: AS0229
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IAC Assessment: AS0229
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Extrusion of Aluminum Products
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000-$100,000,000
# of Employees 375
Plant Area (Sq.Ft.) 150,000
Annual Production 36,000,000 Pounds
Production Hrs. Annual 6,480
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,123,491 18,681,419 kWh $0.06
Electricity Demand $62,164 38,518 kW-months/year $1.61
Electricity Fees $80,340 - $ -
Natural Gas $1,077,328 330,490 MMBtu $3.26
TOTAL ENERGY COSTS $2,343,323
RECOMMENDED SAVINGS* $151,896 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,938
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,509
Cost:
$12,941
$5,544 114,302 $1,965 236 - - - - - - - - - - $5,544
114,302
kWh
$1,965
236
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,979
Cost:
$200
$5,297 109,320 $1,682 202 - - - - - - - - - - $5,297
109,320
kWh
$1,682
202
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$16,030
Cost:
$56,554
$12,168 250,879 $3,862 465 - - - - - - - - - - $12,168
250,879
kWh
$3,862
465
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$352
Cost:
$435
$296 6,155 $56 7 - - - - - - - - - - $296
6,155
kWh
$56
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,538
Cost:
$16,808
$5,496 113,716 $2,042 249 - - - - - - - - - - $5,496
113,716
kWh
$2,042
249
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,691
Cost:
$300
$11,421 235,639 $3,270 393 - - - - - - - - - - $11,421
235,639
kWh
$3,270
393
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,284
Cost:
$6,800
$2,659 54,807 $625 75 - - - - - - - - - - $2,659
54,807
kWh
$625
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,094
Cost:
$1,275
$1,094 22,567 - - - - - - - - - - - - $1,094
22,567
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,718
Cost:
$450
- - - - $1,718 527 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,718
527
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
10: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$859
Cost:
$150
$584 12,016 $275 33 - - - - - - - - - - $584
12,016
kWh
$275
33
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,584
Cost:
$60
- - - - - - $4,584 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,584
-
lb
-
-
$
-
-
$
-
-
Tgal
12: 3.4151 MINIMIZE WATER USAGE Savings:
$945
Cost:
$400
- - - - - - - - - - - - $945 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$945
-
Tgal
13: 3.7197 USE ULTRASONIC CLEANING Savings:
$79,533
Cost:
$315,000
$(-4,577) (-94,373) $(-11,182) (-1,344) $23,765 7,290 - - $71,527 - - - - - $(-4,577)
(-94,373)
kWh
$(-11,182)
(-1,344)
kW-months/year
$23,765
7,290
MMBtu
-
-
lb
$71,527
-
$
-
-
$
-
-
Tgal
14: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$6,780
Cost:
$3,756
- - - - - - - - $350 - $6,477 - $(-47) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$350
-
$
$6,477
-
$
$(-47)
-
Tgal
TOTAL RECOMMENDED Savings:
$151,896
Cost:
$415,129
$39,982 825,028 $2,595 316 $25,483 7,817 $4,584 - $71,877 - $6,477 - $898 - $39,982
825,028
kWh
$2,595
316
kW-months/year
$25,483
7,817
MMBtu
$4,584
-
lb
$71,877
-
$
$6,477
-
$
$898
-
Tgal
TOTAL IMPLEMENTED Savings:
$25,938
Cost:
$57,789
$18,345 378,370 $5,875 707 $1,718 527 - - - - - - - - $18,345
378,370
kWh
$5,875
707
kW-months/year
$1,718
527
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption