Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Arizona State University |
|---|---|
| Assessment Year | 1998 |
| Principal Product | Extrusion of Aluminum Products |
| NAICS | n/a |
| SIC | 3354 - Aluminum Extruded Products |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 375 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 36,000,000 Pounds |
| Production Hrs. Annual | 6,480 |
| Location (State) | AZ |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,123,491 | 18,681,419 | kWh | $0.06 |
| Electricity Demand | $62,164 | 38,518 | kW-months/year | $1.61 |
| Electricity Fees | $80,340 | - | $ | - |
| Natural Gas | $1,077,328 | 330,490 | MMBtu | $3.26 |
| TOTAL ENERGY COSTS | $2,343,323 | |||
| RECOMMENDED SAVINGS* | $151,896 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $25,938 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $7,509 Cost: $12,941 |
$5,544 | 114,302 | $1,965 | 236 | - | - | - | - | - | - | - | - | - | - |
$5,544 114,302 kWh |
$1,965 236 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $6,979 Cost: $200 |
$5,297 | 109,320 | $1,682 | 202 | - | - | - | - | - | - | - | - | - | - |
$5,297 109,320 kWh |
$1,682 202 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $16,030 Cost: $56,554 |
$12,168 | 250,879 | $3,862 | 465 | - | - | - | - | - | - | - | - | - | - |
$12,168 250,879 kWh |
$3,862 465 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $352 Cost: $435 |
$296 | 6,155 | $56 | 7 | - | - | - | - | - | - | - | - | - | - |
$296 6,155 kWh |
$56 7 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $7,538 Cost: $16,808 |
$5,496 | 113,716 | $2,042 | 249 | - | - | - | - | - | - | - | - | - | - |
$5,496 113,716 kWh |
$2,042 249 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $14,691 Cost: $300 |
$11,421 | 235,639 | $3,270 | 393 | - | - | - | - | - | - | - | - | - | - |
$11,421 235,639 kWh |
$3,270 393 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL |
Savings: $3,284 Cost: $6,800 |
$2,659 | 54,807 | $625 | 75 | - | - | - | - | - | - | - | - | - | - |
$2,659 54,807 kWh |
$625 75 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $1,094 Cost: $1,275 |
$1,094 | 22,567 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,094 22,567 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC |
Savings: $1,718 Cost: $450 |
- | - | - | - | $1,718 | 527 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,718 527 MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE |
Savings: $859 Cost: $150 |
$584 | 12,016 | $275 | 33 | - | - | - | - | - | - | - | - | - | - |
$584 12,016 kWh |
$275 33 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL |
Savings: $4,584 Cost: $60 |
- | - | - | - | - | - | $4,584 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$4,584 - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.4151 MINIMIZE WATER USAGE |
Savings: $945 Cost: $400 |
- | - | - | - | - | - | - | - | - | - | - | - | $945 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
$945 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 3.7197 USE ULTRASONIC CLEANING |
Savings: $79,533 Cost: $315,000 |
$(-4,577) | (-94,373) | $(-11,182) | (-1,344) | $23,765 | 7,290 | - | - | $71,527 | - | - | - | - | - |
$(-4,577) (-94,373) kWh |
$(-11,182) (-1,344) kW-months/year |
$23,765 7,290 MMBtu |
- - lb |
$71,527 - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $6,780 Cost: $3,756 |
- | - | - | - | - | - | - | - | $350 | - | $6,477 | - | $(-47) | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$350 - $ |
$6,477 - $ |
$(-47) - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $151,896 Cost: $415,129 |
$39,982 | 825,028 | $2,595 | 316 | $25,483 | 7,817 | $4,584 | - | $71,877 | - | $6,477 | - | $898 | - | $39,982 825,028 kWh |
$2,595 316 kW-months/year |
$25,483 7,817 MMBtu |
$4,584 - lb |
$71,877 - $ |
$6,477 - $ |
$898 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $25,938 Cost: $57,789 |
$18,345 | 378,370 | $5,875 | 707 | $1,718 | 527 | - | - | - | - | - | - | - | - | $18,345 378,370 kWh |
$5,875 707 kW-months/year |
$1,718 527 MMBtu |
- - lb |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Administrative Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||