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IAC Assessment: AS0247
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IAC Assessment: AS0247
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IAC Center Arizona State University
Assessment Year 1999
Principal Product Airbag Components
NAICS n/a
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 50,000
Annual Production 13,500,000 Pieces
Production Hrs. Annual 7,120
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,106 3,512,896 kWh $0.06
Electricity Demand $15,088 8,600 kW-months/year $1.75
Electricity Fees $15,631 - $ -
TOTAL ENERGY COSTS $259,069
RECOMMENDED SAVINGS* $74,116 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,811
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ $
01: 2.7145 INSTALL SKYLIGHTS Savings:
$7,511
Cost:
$13,983
$7,511 156,800 - - - - - - $7,511
156,800
kWh
-
-
kW-months/year
-
-
gal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$498
Cost:
$20
$386 8,206 $112 14 - - - - $386
8,206
kWh
$112
14
kW-months/year
-
-
gal
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$587
Cost:
$1,275
$440 9,086 $147 19 - - - - $440
9,086
kWh
$147
19
kW-months/year
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$226
Cost:
$253
$132 2,638 $94 11 - - - - $132
2,638
kWh
$94
11
kW-months/year
-
-
gal
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,734
Cost:
$4,593
$2,232 36,049 $502 61 - - - - $2,232
36,049
kWh
$502
61
kW-months/year
-
-
gal
-
-
$
06: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$18,060
Cost:
$5,209
- - - - $18,060 4,076 - - -
-
kWh
-
-
kW-months/year
$18,060
4,076
gal
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$19,300
Cost:
$120
- - - - $19,300 - - - -
-
kWh
-
-
kW-months/year
$19,300
-
gal
-
-
$
08: 4.451 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$25,200
Cost:
$24,000
- - - - - - $25,200 - -
-
kWh
-
-
kW-months/year
-
-
gal
$25,200
-
$
TOTAL RECOMMENDED Savings:
$74,116
Cost:
$49,453
$10,701 212,779 $855 105 $37,360 4,076 $25,200 - $10,701
212,779
kWh
$855
105
kW-months/year
$37,360
4,076
gal
$25,200
-
$
TOTAL IMPLEMENTED Savings:
$45,811
Cost:
$25,668
$958 19,930 $353 44 $19,300 - $25,200 - $958
19,930
kWh
$353
44
kW-months/year
$19,300
-
gal
$25,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes