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IAC Assessment: AS0252
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IAC Assessment: AS0252
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IAC Center Arizona State University
Assessment Year 1999
Principal Product Deep Drain Metal Forming
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 52,000
Annual Production 200,000 Tons
Production Hrs. Annual 4,850
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $335,590 5,439,918 kWh $0.06
Electricity Demand $45,513 17,000 kW-months/year $2.68
Electricity Fees $39,853 - $ -
TOTAL ENERGY COSTS $447,087
RECOMMENDED SAVINGS* $49,773 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,085
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,350
Cost:
$16,625
$5,282 93,787 $1,068 183 - - - - - - - - $5,282
93,787
kWh
$1,068
183
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$17,693
Cost:
$59,800
$26,902 477,433 $3,826 654 $(-13,035) (-1,629) - - - - - - $26,902
477,433
kWh
$3,826
654
kW-months/year
$(-13,035)
(-1,629)
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,590
Cost:
$12,314
$3,657 64,771 $933 161 - - - - - - - - $3,657
64,771
kWh
$933
161
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,570
Cost:
$220
$6,570 116,647 - - - - - - - - - - $6,570
116,647
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$515
Cost:
$80
- - - - - - - - $515 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$515
-
lb
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,018
Cost:
$80
- - - - - - $2,018 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,018
-
gal
-
-
lb
-
-
$
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$12,037
Cost:
$80
- - - - - - - - - - $12,037 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$12,037
-
$
TOTAL RECOMMENDED Savings:
$49,773
Cost:
$89,199
$42,411 752,638 $5,827 998 $(-13,035) (-1,629) $2,018 - $515 - $12,037 - $42,411
752,638
kWh
$5,827
998
kW-months/year
$(-13,035)
(-1,629)
MMBtu
$2,018
-
gal
$515
-
lb
$12,037
-
$
TOTAL IMPLEMENTED Savings:
$7,085
Cost:
$300
$6,570 116,647 - - - - - - $515 - - - $6,570
116,647
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$515
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes