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IAC Assessment: AS0263
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IAC Assessment: AS0263
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IAC Center Arizona State University
Assessment Year 1999
Principal Product PVC Plastic Pipes
NAICS n/a
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 150,000
Annual Production 55,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $592,179 10,478,312 kWh $0.06
Electricity Demand $31,257 17,881 kW-months/year $1.75
Electricity Fees $41,069 - $ -
Natural Gas $30,362 4,528 MMBtu $6.71
TOTAL ENERGY COSTS $722,238
RECOMMENDED SAVINGS* $317,391 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $279,736
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,578
Cost:
$5,361
$1,121 24,326 $457 50 - - - - - - $1,121
24,326
kWh
$457
50
kW-months/year
-
-
$
-
-
$
-
-
%
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$891
Cost:
$540
$891 18,464 - - - - - - - - $891
18,464
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,763
Cost:
$12,331
$7,842 163,247 $1,921 233 - - - - - - $7,842
163,247
kWh
$1,921
233
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,184
Cost:
$1,400
$4,252 88,511 $932 113 - - - - - - $4,252
88,511
kWh
$932
113
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$24,464
Cost:
$600
$45,545 885,404 $10,419 1,264 $(-31,500) - - - - - $45,545
885,404
kWh
$10,419
1,264
kW-months/year
$(-31,500)
-
$
-
-
$
-
-
%
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$14,379
Cost:
$10,106
$11,550 240,328 $2,829 343 - - - - - - $11,550
240,328
kWh
$2,829
343
kW-months/year
-
-
$
-
-
$
-
-
%
07: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$4,056
Cost:
$120
- - - - - - $4,056 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,056
-
$
-
-
%
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$254,016
Cost:
$29,406
- - - - - - - - $254,016 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$254,016
-
%
09: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$3,060
Cost:
$11,280
- - - - - - $3,060 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,060
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$317,391
Cost:
$71,144
$71,201 1,420,280 $16,558 2,003 $(-31,500) - $7,116 - $254,016 - $71,201
1,420,280
kWh
$16,558
2,003
kW-months/year
$(-31,500)
-
$
$7,116
-
$
$254,016
-
%
TOTAL IMPLEMENTED Savings:
$279,736
Cost:
$57,204
$20,513 427,901 $5,207 626 - - - - $254,016 - $20,513
427,901
kWh
$5,207
626
kW-months/year
-
-
$
-
-
$
$254,016
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production