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IAC Assessment: AS0280
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IAC Assessment: AS0280
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IAC Center Arizona State University
Assessment Year 2000
Principal Product Plastic Products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 78,000
Annual Production 1,485,000 Pounds
Production Hrs. Annual 8,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $257,245 4,085,287 kWh $0.06
Electricity Demand $57,224 7,975 kW-months/year $7.18
Electricity Fees $29,127 - $ -
TOTAL ENERGY COSTS $349,201
RECOMMENDED SAVINGS* $391,632 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,059
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,109
Cost:
$12,163
$12,881 186,987 $2,228 309 - - - - - - - - - - $12,881
186,987
kWh
$2,228
309
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,996
Cost:
$2,925
$1,699 22,567 $297 41 - - - - - - - - - - $1,699
22,567
kWh
$297
41
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,658
Cost:
$1,605
$2,182 31,946 $476 66 - - - - - - - - - - $2,182
31,946
kWh
$476
66
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$16,673
Cost:
$30,000
$14,577 212,485 $2,096 291 - - - - - - - - - - $14,577
212,485
kWh
$2,096
291
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,337
Cost:
$1,066
$1,164 16,999 $173 24 - - - - - - - - - - $1,164
16,999
kWh
$173
24
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,719
Cost:
$60
$1,416 20,809 $303 42 - - - - - - - - - - $1,416
20,809
kWh
$303
42
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$683
Cost:
$220
$597 8,792 $86 18 - - - - - - - - - - $597
8,792
kWh
$86
18
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$995
Cost:
$378
$995 15,533 - - - - - - - - - - - - $995
15,533
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
09: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$287
Cost:
$60
- - - - $995 529,032 - - $(-708) - - - - - -
-
kWh
-
-
kW-months/year
$995
529,032
Tgal
-
-
lb
$(-708)
-
$
-
-
$
-
-
%
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$444
Cost:
$60
- - - - - - $444 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$444
-
lb
-
-
$
-
-
$
-
-
%
11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$697
Cost:
$60
- - - - - - $697 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$697
-
lb
-
-
$
-
-
$
-
-
%
12: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$136,234
Cost:
$16,000
$(-6,753) (-98,476) $(-1,013) (-141) - - - - - - $144,000 - - - $(-6,753)
(-98,476)
kWh
$(-1,013)
(-141)
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$144,000
-
$
-
-
%
13: 4.113 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$212,800
Cost:
$30,000
- - - - - - - - - - - - $212,800 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$212,800
-
%
TOTAL RECOMMENDED Savings:
$391,632
Cost:
$94,597
$28,758 417,642 $4,646 650 $995 529,032 $1,141 - $(-708) - $144,000 - $212,800 - $28,758
417,642
kWh
$4,646
650
kW-months/year
$995
529,032
Tgal
$1,141
-
lb
$(-708)
-
$
$144,000
-
$
$212,800
-
%
TOTAL IMPLEMENTED Savings:
$37,059
Cost:
$45,272
$31,799 463,950 $4,973 690 $995 529,032 - - $(-708) - - - - - $31,799
463,950
kWh
$4,973
690
kW-months/year
$995
529,032
Tgal
-
-
lb
$(-708)
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production