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IAC Assessment: AS0281
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IAC Assessment: AS0281
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IAC Center Arizona State University
Assessment Year 2000
Principal Product Aerospace Fasteners
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 70,000
Annual Production 1,800,000 Pieces
Production Hrs. Annual 5,683
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $369,659 5,857,855 kWh $0.06
Electricity Demand $94,152 13,561 kW-months/year $6.94
Electricity Fees $23,906 - $ -
Natural Gas $29,374 4,539 MMBtu $6.47
TOTAL ENERGY COSTS $537,857
RECOMMENDED SAVINGS* $65,025 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,493
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$895
Cost:
$2,709
$739 11,137 $156 22 - - - - - - - - - - $739
11,137
kWh
$156
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$581
Cost:
$600
$581 9,672 - - - - - - - - - - - - $581
9,672
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,825
Cost:
$3,713
$2,312 35,170 $513 74 - - - - - - - - - - $2,312
35,170
kWh
$513
74
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,723
Cost:
$4,950
$7,192 109,027 $531 77 - - - - - - - - - - $7,192
109,027
kWh
$531
77
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$8,037
Cost:
$8,525
- - - - $(-7,509) (-1,160) $56,975 78,300 - - $(-41,429) - - - -
-
kWh
-
-
kW-months/year
$(-7,509)
(-1,160)
MMBtu
$56,975
78,300
gal
-
-
lb
$(-41,429)
-
$
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$456
Cost:
$60
- - - - - - - - $456 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$456
-
lb
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,476
Cost:
$60
- - - - - - - - $(-204) - - - $4,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$(-204)
-
lb
-
-
$
$4,680
-
$
08: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$8,782
Cost:
$9,600
- - $8,782 1,267 - - - - - - - - - - -
-
kWh
$8,782
1,267
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$31,250
Cost:
$15,000
- - - - - - - - - - $31,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$31,250
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$65,025
Cost:
$45,217
$10,824 165,006 $9,982 1,440 $(-7,509) (-1,160) $56,975 78,300 $252 - $(-10,179) - $4,680 - $10,824
165,006
kWh
$9,982
1,440
kW-months/year
$(-7,509)
(-1,160)
MMBtu
$56,975
78,300
gal
$252
-
lb
$(-10,179)
-
$
$4,680
-
$
TOTAL IMPLEMENTED Savings:
$8,493
Cost:
$8,585
- - - - $(-7,509) (-1,160) $56,975 78,300 $456 - $(-41,429) - - - -
-
kWh
-
-
kW-months/year
$(-7,509)
(-1,160)
MMBtu
$56,975
78,300
gal
$456
-
lb
$(-41,429)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes By-product Production