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IAC Assessment: AS0283
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IAC Assessment: AS0283
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IAC Center Arizona State University
Assessment Year 2000
Principal Product Screen Printing and Hot Stamping on Plastics
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 64,000
Annual Production 34,710,000 Pieces
Production Hrs. Annual 4,250
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,158 1,736,811 kWh $0.07
Electricity Demand $7,804 4,548 kW-months/year $1.72
Electricity Fees $8,600 - $ -
LPG $10,506 554 MMBtu $18.96
TOTAL ENERGY COSTS $149,433
RECOMMENDED SAVINGS* $308,488 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,286
Cost:
$7,561
$1,449 30,774 $837 103 - - - - - - - - - - - - $1,449
30,774
kWh
$837
103
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$284
Cost:
$128
$113 2,345 $66 8 - - - - $91 - - - $14 - - - $113
2,345
kWh
$66
8
kW-months/year
-
-
MMBtu
-
-
MMBtu
$91
-
$
-
-
$
$14
-
$
-
-
%
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,024
Cost:
$1,575
$786 16,706 $238 29 - - - - - - - - - - - - $786
16,706
kWh
$238
29
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$358
Cost:
$60
$358 7,620 - - - - - - - - - - - - - - $358
7,620
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,045
Cost:
$120
$2,045 43,083 - - - - - - - - - - - - - - $2,045
43,083
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$614
Cost:
$696
$320 6,741 $64 8 - - - - $114 - - - $116 - - - $320
6,741
kWh
$64
8
kW-months/year
-
-
MMBtu
-
-
MMBtu
$114
-
$
-
-
$
$116
-
$
-
-
%
07: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$766
Cost:
$594
$766 16,120 - - - - - - - - - - - - - - $766
16,120
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
08: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$3,159
Cost:
$340
- - - - - - - - - - $3,159 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$3,159
-
$
-
-
$
-
-
%
09: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$287,576
Cost:
$100,000
- - - - - - - - $53,125 - - - - - $234,451 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$53,125
-
$
-
-
$
-
-
$
$234,451
-
%
10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,750
Cost:
$8,000
- - - - - - - - $3,750 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$3,750
-
$
-
-
$
-
-
$
-
-
%
11: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$6,626
Cost:
$1,300
- - - - $(-3,878) (-554) $10,504 554 - - - - - - - - -
-
kWh
-
-
kW-months/year
$(-3,878)
(-554)
MMBtu
$10,504
554
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$308,488
Cost:
$120,374
$5,837 123,389 $1,205 148 $(-3,878) (-554) $10,504 554 $57,080 - $3,159 - $130 - $234,451 - $5,837
123,389
kWh
$1,205
148
kW-months/year
$(-3,878)
(-554)
MMBtu
$10,504
554
MMBtu
$57,080
-
$
$3,159
-
$
$130
-
$
$234,451
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production