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IAC Assessment: AS0291
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IAC Assessment: AS0291
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IAC Center Arizona State University
Assessment Year 2001
Principal Product Aluminum Extruded Products for Aircraft Applications
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 124
Plant Area (Sq.Ft.) 35,000
Annual Production 21,000,000 Pounds
Production Hrs. Annual 5,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $818,190 27,281,000 kWh $0.03
Electricity Demand $586,046 90,161 kW-months/year $6.50
Electricity Fees $94,416 - $ -
Natural Gas $443,304 132,814 MMBtu $3.34
TOTAL ENERGY COSTS $1,967,720
RECOMMENDED SAVINGS* $184,022 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Primary Product By-product Production Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$37,655
Cost:
$29,400
$25,574 799,200 $12,081 1,776 - - - - - - $25,574
799,200
kWh
$12,081
1,776
kW-months/year
-
-
$
-
-
$
-
-
%
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$897
Cost:
$60
$605 18,921 $292 42 - - - - - - $605
18,921
kWh
$292
42
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$665
Cost:
$2,277
$449 10,709 $216 25 - - - - - - $449
10,709
kWh
$216
25
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$474
Cost:
$320
$474 13,768 - - - - - - - - $474
13,768
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,727
Cost:
$60
- - - - - - $2,727 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,727
-
$
-
-
%
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,330
Cost:
$60
- - - - - - $2,330 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,330
-
$
-
-
%
07: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$129,311
Cost:
$91,200
- - - - $129,311 - - - - - -
-
kWh
-
-
kW-months/year
$129,311
-
$
-
-
$
-
-
%
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$9,963
Cost:
$2,400
- - - - - - - - $9,963 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$9,963
-
%
TOTAL RECOMMENDED Savings:
$184,022
Cost:
$125,777
$27,102 842,598 $12,589 1,843 $129,311 - $5,057 - $9,963 - $27,102
842,598
kWh
$12,589
1,843
kW-months/year
$129,311
-
$
$5,057
-
$
$9,963
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Primary Product By-product Production Increase in Production Electricity Usage Electricity Demand Primary Product By-product Production Increase in Production