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IAC Assessment: AS0304
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IAC Assessment: AS0304
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IAC Center Arizona State University
Assessment Year 2001
Principal Product Sheet metal fabrication, powder metal coatings
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 40,000
Annual Production 60,000 Pieces
Production Hrs. Annual 3,000
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,930 334,680 kWh $0.09
Electricity Demand $3,017 1,830 kW-months/year $1.65
Electricity Fees $2,374 - $ -
Natural Gas $45,790 6,445 MMBtu $7.10
TOTAL ENERGY COSTS $81,522
RECOMMENDED SAVINGS* $196,505 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,685
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$895
Cost:
$120
$621 8,374 $274 52 - - - - - - $621
8,374
kWh
$274
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$1,241
Cost:
$1,992
$1,241 16,740 - - - - - - - - $1,241
16,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$764
Cost:
$2,484
- - - - $764 110 - - - - -
-
kWh
-
-
kW-months/year
$764
110
MMBtu
-
-
$
-
-
$
04: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,488
Cost:
$648
$4,280 57,750 $1,208 231 - - - - - - $4,280
57,750
kWh
$1,208
231
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$64,704
Cost:
$8,580
- - - - - - $64,704 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$64,704
-
$
-
-
$
06: 4.446 AUTOMATE FINISHING PROCESS Savings:
$58,240
Cost:
$688
- - - - - - $58,240 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$58,240
-
$
-
-
$
07: 4.811 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$29,680
Cost:
$438
- - - - - - - - $29,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$29,680
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$19,493
Cost:
$294
$1,536 20,728 - - - - $17,957 - - - $1,536
20,728
kWh
-
-
kW-months/year
-
-
MMBtu
$17,957
-
$
-
-
$
09: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$16,000
Cost:
$3,940
- - - - - - - - $16,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$16,000
-
$
TOTAL RECOMMENDED Savings:
$196,505
Cost:
$19,184
$7,678 103,592 $1,482 283 $764 110 $140,901 - $45,680 - $7,678
103,592
kWh
$1,482
283
kW-months/year
$764
110
MMBtu
$140,901
-
$
$45,680
-
$
TOTAL IMPLEMENTED Savings:
$105,685
Cost:
$13,462
$5,816 78,478 $1,208 231 - - $82,661 - $16,000 - $5,816
78,478
kWh
$1,208
231
kW-months/year
-
-
MMBtu
$82,661
-
$
$16,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost