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IAC Assessment: AS0314
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IAC Assessment: AS0314
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IAC Center Arizona State University
Assessment Year 2001
Principal Product Precision aluminum extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $1,000,000-$5,000,000
# of Employees 23
Plant Area (Sq.Ft.) 20,000
Annual Production 250,000 Pounds
Production Hrs. Annual 2,772
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,949 439,040 kWh $0.06
Electricity Demand $4,571 1,847 kW-months/year $2.47
Electricity Fees $3,070 - $ -
Natural Gas $8,486 958 MMBtu $8.86
TOTAL ENERGY COSTS $44,076
RECOMMENDED SAVINGS* $137,165 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,002
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7145 INSTALL SKYLIGHTS Savings:
$474
Cost:
$996
$474 8,370 - - - - - - - - $474
8,370
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$256
Cost:
$751
$192 3,381 $64 11 - - - - - - $192
3,381
kWh
$64
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,375
Cost:
$112
$6,308 111,293 $3,067 535 - - - - - - $6,308
111,293
kWh
$3,067
535
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$538
Cost:
$30
$374 6,596 $164 29 - - - - - - $374
6,596
kWh
$164
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$283
Cost:
$766
- - - - $283 37 - - - - -
-
kWh
-
-
kW-months/year
$283
37
MMBtu
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$142
Cost:
$50
$142 2,496 - - - - - - - - $142
2,496
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$11,340
Cost:
$1,262
- - - - - - - - $11,340 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$11,340
-
$
08: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$1,055
Cost:
$40
- - - - - - - - $1,055 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,055
-
$
09: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$38,822
Cost:
$4,156
- - - - - - - - $38,822 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$38,822
-
$
10: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$74,880
Cost:
$1,732
- - - - - - $74,880 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$74,880
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$137,165
Cost:
$9,895
$7,490 132,136 $3,295 575 $283 37 $74,880 - $51,217 - $7,490
132,136
kWh
$3,295
575
kW-months/year
$283
37
MMBtu
$74,880
-
$
$51,217
-
$
TOTAL IMPLEMENTED Savings:
$62,002
Cost:
$7,397
$7,490 132,136 $3,295 575 - - - - $51,217 - $7,490
132,136
kWh
$3,295
575
kW-months/year
-
-
MMBtu
-
-
$
$51,217
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes