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IAC Assessment: AS0340
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IAC Assessment: AS0340
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IAC Center Arizona State University
Assessment Year 2002
Principal Product Private label facial and bathroom tissue, napkins, towels, etc.
NAICS n/a
SIC 2676 - Sanitary Paper Products
Sales $50,000,000-$100,000,000
# of Employees 131
Plant Area (Sq.Ft.) 450,000
Annual Production 5,000,000 Units
Production Hrs. Annual 8,760
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $885,627 10,774,569 kWh $0.08
Natural Gas $35,213 4,289 MMBtu $8.21
TOTAL ENERGY COSTS $920,840
RECOMMENDED SAVINGS* $261,797 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,552
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,113
Cost:
$5,518
$972 12,858 $141 50 - - - - - - - - $972
12,858
kWh
$141
50
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$340
Cost:
$600
$340 4,495 - - - - - - - - - - $340
4,495
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$36,748
Cost:
$54,898
$36,748 486,092 - - - - - - - - - - $36,748
486,092
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,190
Cost:
-
$2,093 30,920 $97 408 - - - - - - - - $2,093
30,920
kWh
$97
408
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$155
Cost:
$20
$148 1,955 $7 3 - - - - - - - - $148
1,955
kWh
$7
3
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,051
Cost:
$30
$3,830 56,580 $221 930 - - - - - - - - $3,830
56,580
kWh
$221
930
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$13,263
Cost:
$6,971
$8,901 117,734 $460 161 - - $3,902 480 - - - - $8,901
117,734
kWh
$460
161
kW-months/year
-
-
$
$3,902
480
gal
-
-
lb
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,618
Cost:
$1,590
- - - - $6,618 - - - - - - - -
-
kWh
-
-
kW-months/year
$6,618
-
$
-
-
gal
-
-
lb
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$73,135
Cost:
$13,732
$69,514 1,027,190 $3,621 1,272 - - - - - - - - $69,514
1,027,190
kWh
$3,621
1,272
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,400
Cost:
$8,554
- - - - - - - - $5,400 720,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$5,400
720,000
lb
-
-
$
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$25,624
Cost:
$4,800
- - - - - - - - - - $25,624 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$25,624
-
$
12: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$32,500
Cost:
$6,000
- - - - - - - - - - $32,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$32,500
-
$
13: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$60,660
Cost:
$8,804
- - - - - - - - - - $60,660 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$60,660
-
$
TOTAL RECOMMENDED Savings:
$261,797
Cost:
$111,517
$122,546 1,737,824 $4,547 2,824 $6,618 - $3,902 480 $5,400 720,000 $118,784 - $122,546
1,737,824
kWh
$4,547
2,824
kW-months/year
$6,618
-
$
$3,902
480
gal
$5,400
720,000
lb
$118,784
-
$
TOTAL IMPLEMENTED Savings:
$87,552
Cost:
$19,142
$1,120 14,813 $148 53 - - - - - - $86,284 - $1,120
14,813
kWh
$148
53
kW-months/year
-
-
$
-
-
gal
-
-
lb
$86,284
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes