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IAC Assessment: AS0342
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IAC Assessment: AS0342
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IAC Center Arizona State University
Assessment Year 2003
Principal Product Deli Sandwiches
NAICS 311991 - Perishable Prepared Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 55,000
Annual Production 52,000,000 Pieces
Production Hrs. Annual 2,921
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $218,227 3,638,600 kWh $0.06
Electricity Demand $14,066 8,484 kW-months/year $1.66
Electricity Fees $17,038 - $ -
TOTAL ENERGY COSTS $253,120
RECOMMENDED SAVINGS* $586,538 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $853
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ gal $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,753
Cost:
$8,149
$928 20,129 $739 94 - - - - - - $86 - - - $928
20,129
kWh
$739
94
kW-months/year
-
-
gal
-
-
$
-
-
$
$86
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$500
Cost:
$750
$500 10,850 - - - - - - - - - - - - $500
10,850
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$813
Cost:
$2,376
$477 10,338 $336 48 - - - - - - - - - - $477
10,338
kWh
$336
48
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$497
Cost:
$30
$292 6,325 $205 26 - - - - - - - - - - $292
6,325
kWh
$205
26
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,918
Cost:
$6,084
$2,298 49,851 $1,620 205 - - - - - - - - - - $2,298
49,851
kWh
$1,620
205
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$853
Cost:
-
$853 18,502 - - - - - - - - - - - - $853
18,502
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,367
Cost:
$3,600
$2,114 45,860 $1,253 158 - - - - - - - - - - $2,114
45,860
kWh
$1,253
158
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7145 INSTALL SKYLIGHTS Savings:
$751
Cost:
$1,958
$751 16,299 - - - - - - - - - - - - $751
16,299
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$969
Cost:
$3,231
$289 4,818 $131 26 $549 50 - - - - - - - - $289
4,818
kWh
$131
26
kW-months/year
$549
50
gal
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,251
Cost:
$387
$1,682 44,505 $1,569 198 - - - - - - - - - - $1,682
44,505
kWh
$1,569
198
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$258,120
Cost:
$14,080
- - - - - - $258,120 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$258,120
-
$
-
-
$
-
-
$
-
-
$
12: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$37,933
Cost:
$57,000
- - - - - - $37,933 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$37,933
-
$
-
-
$
-
-
$
-
-
$
13: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$15,933
Cost:
$22,000
- - - - - - $15,933 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$15,933
-
$
-
-
$
-
-
$
-
-
$
14: 4.1250 Savings:
$88,920
Cost:
$1,140
- - - - - - - - - - - - $88,920 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
$88,920
-
$
15: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$168,960
Cost:
$8,364
- - - - - - - - $168,960 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$168,960
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$586,538
Cost:
$129,149
$10,184 227,477 $5,853 755 $549 50 $311,986 - $168,960 - $86 - $88,920 - $10,184
227,477
kWh
$5,853
755
kW-months/year
$549
50
gal
$311,986
-
$
$168,960
-
$
$86
-
$
$88,920
-
$
TOTAL IMPLEMENTED Savings:
$853
Cost:
-
$853 18,502 - - - - - - - - - - - - $853
18,502
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product