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IAC Assessment: AS0345
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IAC Assessment: AS0345
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IAC Center Arizona State University
Assessment Year 2003
Principal Product Manufactures ferrous and nonferrous metal casings
NAICS 331529 - Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3369 - Nonferrous Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 33,000
Annual Production 0 Units
Production Hrs. Annual 4,301
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,274 1,219,933 kWh $0.05
Electricity Demand $16,997 6,718 kW-months/year $2.53
Electricity Fees $6,915 - $ -
Natural Gas $38,617 4,070 MMBtu $9.49
TOTAL ENERGY COSTS $124,803
RECOMMENDED SAVINGS* $67,686 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,322
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,950
Cost:
$30
$13,037 217,650 $5,913 101 - - $13,037
217,650
kWh
$5,913
101
kW-months/year
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$294
Cost:
$30
$202 3,401 $92 2 - - $202
3,401
kWh
$92
2
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$519
Cost:
$3,755
$354 6,126 $165 34 - - $354
6,126
kWh
$165
34
kW-months/year
-
-
$
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,428
Cost:
$8,500
$1,828 33,783 $600 46 - - $1,828
33,783
kWh
$600
46
kW-months/year
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$216
Cost:
$89
$207 5,249 $9 1 - - $207
5,249
kWh
$9
1
kW-months/year
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$209
Cost:
$49
$140 2,768 $69 1 - - $140
2,768
kWh
$69
1
kW-months/year
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$420
Cost:
$3,231
$289 4,818 $131 2 - - $289
4,818
kWh
$131
2
kW-months/year
-
-
$
08: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$16,133
Cost:
$825
- - - - $16,133 - -
-
kWh
-
-
kW-months/year
$16,133
-
$
09: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$15,623
Cost:
$5,760
- - - - $15,623 - -
-
kWh
-
-
kW-months/year
$15,623
-
$
10: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$11,984
Cost:
$9,060
- - - - $11,984 - -
-
kWh
-
-
kW-months/year
$11,984
-
$
11: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$910
Cost:
$960
- - - - $910 - -
-
kWh
-
-
kW-months/year
$910
-
$
TOTAL RECOMMENDED Savings:
$67,686
Cost:
$32,289
$16,057 273,795 $6,979 187 $44,650 - $16,057
273,795
kWh
$6,979
187
kW-months/year
$44,650
-
$
TOTAL IMPLEMENTED Savings:
$22,322
Cost:
$12,423
$15,566 265,576 $6,756 183 - - $15,566
265,576
kWh
$6,756
183
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes