IAC logo
IAC Assessment: AS0345
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AS0345
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Arizona State University
Assessment Year 2003
Principal Product Manufactures ferrous and nonferrous metal casings
NAICS 331529 - Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3369 - Nonferrous Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 33,000
Annual Production 0 Units
Production Hrs. Annual 4,301
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,274 1,219,933 kWh $0.05
Electricity Demand $16,997 6,718 kW-months/year $2.53
Electricity Fees $6,915 - $ -
Natural Gas $38,617 4,070 MMBtu $9.49
TOTAL ENERGY COSTS $124,803
RECOMMENDED SAVINGS* $67,686 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,322
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,950
Cost:
$30
$13,037 217,650 $5,913 101 - - $13,037
217,650
kWh
$5,913
101
kW-months/year
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$294
Cost:
$30
$202 3,401 $92 2 - - $202
3,401
kWh
$92
2
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$519
Cost:
$3,755
$354 6,126 $165 34 - - $354
6,126
kWh
$165
34
kW-months/year
-
-
$
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,428
Cost:
$8,500
$1,828 33,783 $600 46 - - $1,828
33,783
kWh
$600
46
kW-months/year
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$216
Cost:
$89
$207 5,249 $9 1 - - $207
5,249
kWh
$9
1
kW-months/year
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$209
Cost:
$49
$140 2,768 $69 1 - - $140
2,768
kWh
$69
1
kW-months/year
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$420
Cost:
$3,231
$289 4,818 $131 2 - - $289
4,818
kWh
$131
2
kW-months/year
-
-
$
08: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$16,133
Cost:
$825
- - - - $16,133 - -
-
kWh
-
-
kW-months/year
$16,133
-
$
09: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$15,623
Cost:
$5,760
- - - - $15,623 - -
-
kWh
-
-
kW-months/year
$15,623
-
$
10: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$11,984
Cost:
$9,060
- - - - $11,984 - -
-
kWh
-
-
kW-months/year
$11,984
-
$
11: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$910
Cost:
$960
- - - - $910 - -
-
kWh
-
-
kW-months/year
$910
-
$
TOTAL RECOMMENDED Savings:
$67,686
Cost:
$32,289
$16,057 273,795 $6,979 187 $44,650 - $16,057
273,795
kWh
$6,979
187
kW-months/year
$44,650
-
$
TOTAL IMPLEMENTED Savings:
$22,322
Cost:
$12,423
$15,566 265,576 $6,756 183 - - $15,566
265,576
kWh
$6,756
183
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes