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IAC Assessment: AS0349
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IAC Assessment: AS0349
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IAC Center Arizona State University
Assessment Year 2003
Principal Product Juice bottling
NAICS 333993 - Packaging Machinery Manufacturing
SIC 3565 - Packaging Machinery
Sales $100,000,000-$500,000,000
# of Employees 146
Plant Area (Sq.Ft.) 380,000
Annual Production 17,000,000 Units
Production Hrs. Annual 8,640
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $770,293 12,002,128 kWh $0.06
Electricity Demand $72,456 18,829 kW-months/year $3.85
Electricity Fees $118,764 - $ -
Natural Gas $23,786 2,325 MMBtu $10.23
TOTAL ENERGY COSTS $1,099,866
RECOMMENDED SAVINGS* $1,543,103 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,102
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production
$ kWh $ kW-months/year $ Tgal $ $ $ %
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$758
Cost:
$975
$758 11,049 - - - - - - - - $758
11,049
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
%
02: 2.7145 INSTALL SKYLIGHTS Savings:
$15,856
Cost:
$33,200
$15,856 263,822 - - - - - - - - $15,856
263,822
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
%
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,729
Cost:
$9,784
$5,648 93,980 $1,081 262 - - - - - - $5,648
93,980
kWh
$1,081
262
kW-months/year
-
-
Tgal
-
-
$
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,062
Cost:
$56
$5,533 92,058 $529 128 - - - - - - $5,533
92,058
kWh
$529
128
kW-months/year
-
-
Tgal
-
-
$
-
-
%
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$16,556
Cost:
$1,316
$15,378 255,878 $1,178 284 - - - - - - $15,378
255,878
kWh
$1,178
284
kW-months/year
-
-
Tgal
-
-
$
-
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,435
Cost:
$5,084
$5,758 95,810 $677 164 - - - - - - $5,758
95,810
kWh
$677
164
kW-months/year
-
-
Tgal
-
-
$
-
-
%
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,638
Cost:
$7,500
$4,157 36,216 $481 181 - - - - - - $4,157
36,216
kWh
$481
181
kW-months/year
-
-
Tgal
-
-
$
-
-
%
08: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$878,532
Cost:
$1,880,000
$990,000 11,000,000 $72,456 18,829 - - $(-183,924) - - - $990,000
11,000,000
kWh
$72,456
18,829
kW-months/year
-
-
Tgal
$(-183,924)
-
$
-
-
%
09: 3.4151 MINIMIZE WATER USAGE Savings:
$3,515
Cost:
-
- - - - $3,515 1,105,358 - - - - -
-
kWh
-
-
kW-months/year
$3,515
1,105,358
Tgal
-
-
$
-
-
%
10: 3.4151 MINIMIZE WATER USAGE Savings:
$138
Cost:
$60
- - - - $138 86,400 - - - - -
-
kWh
-
-
kW-months/year
$138
86,400
Tgal
-
-
$
-
-
%
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$603,884
Cost:
$11,220
- - - - - - - - $603,884 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$603,884
-
%
TOTAL RECOMMENDED Savings:
$1,543,103
Cost:
$1,949,195
$1,043,088 11,848,813 $76,402 19,848 $3,653 1,191,758 $(-183,924) - $603,884 - $1,043,088
11,848,813
kWh
$76,402
19,848
kW-months/year
$3,653
1,191,758
Tgal
$(-183,924)
-
$
$603,884
-
%
TOTAL IMPLEMENTED Savings:
$38,102
Cost:
$14,991
$31,584 491,011 $2,865 757 $3,653 1,191,758 - - - - $31,584
491,011
kWh
$2,865
757
kW-months/year
$3,653
1,191,758
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ %
Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production