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IAC Assessment: AS0368
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IAC Assessment: AS0368
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IAC Center Arizona State University
Assessment Year 2004
Principal Product Wire Mesh Products
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 1,224,000 Pieces
Production Hrs. Annual 4,182
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,665 2,729,460 kWh $0.07
Electricity Demand $17,891 1,112 kW-months/year $16.09
Electricity Fees $16,494 - $ -
Natural Gas $105,011 13,344 MMBtu $7.87
TOTAL ENERGY COSTS $336,061
RECOMMENDED SAVINGS* $165,993 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.3312 INSTALL EFFICIENT RECTIFIERS Savings:
$79,520
Cost:
$51,660
$69,615 1,506,810 $9,905 2,232 - - - - - - $69,615
1,506,810
kWh
$9,905
2,232
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
02: 4.453 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$66,870
Cost:
$4,565
- - - - - - $10,413 - $56,457 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,413
-
$
$56,457
-
%
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$7,943
Cost:
$52,000
$5,120 110,823 $2,823 636 - - - - - - $5,120
110,823
kWh
$2,823
636
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,650
Cost:
$2,800
$3,798 82,218 $852 240 - - - - - - $3,798
82,218
kWh
$852
240
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,789
Cost:
$5,720
- - - - $3,789 487 - - - - -
-
kWh
-
-
kW-months/year
$3,789
487
MMBtu
-
-
$
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,743
Cost:
$15
$1,631 35,309 $112 24 - - - - - - $1,631
35,309
kWh
$112
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,286
Cost:
$7,980
$895 19,382 $391 88 - - - - - - $895
19,382
kWh
$391
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$192
Cost:
$199
$150 3,327 $42 9 - - - - - - $150
3,327
kWh
$42
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$165,993
Cost:
$124,939
$81,209 1,757,869 $14,125 3,229 $3,789 487 $10,413 - $56,457 - $81,209
1,757,869
kWh
$14,125
3,229
kW-months/year
$3,789
487
MMBtu
$10,413
-
$
$56,457
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production