IAC logo
IAC Assessment: AS0368
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AS0368
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Arizona State University
Assessment Year 2004
Principal Product Wire Mesh Products
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 1,224,000 Pieces
Production Hrs. Annual 4,182
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,665 2,729,460 kWh $0.07
Electricity Demand $17,891 1,112 kW-months/year $16.09
Electricity Fees $16,494 - $ -
Natural Gas $105,011 13,344 MMBtu $7.87
TOTAL ENERGY COSTS $336,061
RECOMMENDED SAVINGS* $165,993 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.3312 INSTALL EFFICIENT RECTIFIERS Savings:
$79,520
Cost:
$51,660
$69,615 1,506,810 $9,905 2,232 - - - - - - $69,615
1,506,810
kWh
$9,905
2,232
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
02: 4.4530 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$66,870
Cost:
$4,565
- - - - - - $10,413 - $56,457 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,413
-
$
$56,457
-
%
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$7,943
Cost:
$52,000
$5,120 110,823 $2,823 636 - - - - - - $5,120
110,823
kWh
$2,823
636
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,650
Cost:
$2,800
$3,798 82,218 $852 240 - - - - - - $3,798
82,218
kWh
$852
240
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,789
Cost:
$5,720
- - - - $3,789 487 - - - - -
-
kWh
-
-
kW-months/year
$3,789
487
MMBtu
-
-
$
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,743
Cost:
$15
$1,631 35,309 $112 24 - - - - - - $1,631
35,309
kWh
$112
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,286
Cost:
$7,980
$895 19,382 $391 88 - - - - - - $895
19,382
kWh
$391
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$192
Cost:
$199
$150 3,327 $42 9 - - - - - - $150
3,327
kWh
$42
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$165,993
Cost:
$124,939
$81,209 1,757,869 $14,125 3,229 $3,789 487 $10,413 - $56,457 - $81,209
1,757,869
kWh
$14,125
3,229
kW-months/year
$3,789
487
MMBtu
$10,413
-
$
$56,457
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Increase in Production