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IAC Assessment: AS0373
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IAC Assessment: AS0373
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IAC Center Arizona State University
Assessment Year 2004
Principal Product Heat Treating
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 43
Plant Area (Sq.Ft.) 42,000
Annual Production 10,000 Pieces
Production Hrs. Annual 7,467
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $305,342 4,825,000 kWh $0.06
Electricity Demand $21,110 13,190 kW-months/year $1.60
Electricity Fees $24,719 - $ -
Natural Gas $230,225 34,258 MMBtu $6.72
TOTAL ENERGY COSTS $581,396
RECOMMENDED SAVINGS* $32,713 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,560
Cost:
$8,230
$914 19,793 $203 46 - - $443 - $914
19,793
kWh
$203
46
kW-months/year
-
-
MMBtu
$443
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$504
Cost:
$456
$437 9,457 $67 15 - - - - $437
9,457
kWh
$67
15
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$337
Cost:
$1,400
$240 5,191 $97 22 - - - - $240
5,191
kWh
$97
22
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$28,518
Cost:
$60,100
$34,499 746,700 $10,632 2,400 $(-16,613) (-2,548) - - $34,499
746,700
kWh
$10,632
2,400
kW-months/year
$(-16,613)
(-2,548)
MMBtu
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$1,794
Cost:
$3,500
- - - - $1,794 275 - - -
-
kWh
-
-
kW-months/year
$1,794
275
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$32,713
Cost:
$73,686
$36,090 781,141 $10,999 2,483 $(-14,819) (-2,273) $443 - $36,090
781,141
kWh
$10,999
2,483
kW-months/year
$(-14,819)
(-2,273)
MMBtu
$443
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost