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IAC Assessment: AS0377
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IAC Assessment: AS0377
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IAC Center Arizona State University
Assessment Year 2004
Principal Product Milk Processing
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $10,000,000-$50,000,000
# of Employees 102
Plant Area (Sq.Ft.) 18,000
Annual Production 224,380,000 Pounds
Production Hrs. Annual 5,304
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $288,618 4,901,535 kWh $0.06
Electricity Demand $16,375 10,183 kW-months/year $1.61
Electricity Fees $31,679 - $ -
Natural Gas $64,404 8,570 MMBtu $7.52
TOTAL ENERGY COSTS $401,076
RECOMMENDED SAVINGS* $192,444 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $192,444
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$28,088
Cost:
$120
$20,227 449,498 $7,861 1,017 - - - - - - $20,227
449,498
kWh
$7,861
1,017
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,107
Cost:
$5,750
$702 15,604 $273 426 - - $132 - - - $702
15,604
kWh
$273
426
kW-months/year
-
-
MMBtu
$132
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,140
Cost:
$20
$1,564 34,754 $576 79 - - - - - - $1,564
34,754
kWh
$576
79
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.7314 REDUCE VENTILATION AIR Savings:
$1,236
Cost:
$30
$890 19,784 $346 45 - - - - - - $890
19,784
kWh
$346
45
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$401
Cost:
$816
$228 5,059 $173 22 - - - - - - $228
5,059
kWh
$173
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$193
Cost:
$344
$153 3,395 $40 7 - - - - - - $153
3,395
kWh
$40
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$331
Cost:
$200
- - - - $331 40 - - - - -
-
kWh
-
-
kW-months/year
$331
40
MMBtu
-
-
$
-
-
%
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,085
Cost:
$40
- - - - $2,085 275 - - - - -
-
kWh
-
-
kW-months/year
$2,085
275
MMBtu
-
-
$
-
-
%
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$156,863
Cost:
$200,000
- - - - - - - - $156,863 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$156,863
-
%
TOTAL RECOMMENDED Savings:
$192,444
Cost:
$207,320
$23,764 528,094 $9,269 1,596 $2,416 315 $132 - $156,863 - $23,764
528,094
kWh
$9,269
1,596
kW-months/year
$2,416
315
MMBtu
$132
-
$
$156,863
-
%
TOTAL IMPLEMENTED Savings:
$192,444
Cost:
$207,320
$23,764 528,094 $9,269 1,596 $2,416 315 $132 - $156,863 - $23,764
528,094
kWh
$9,269
1,596
kW-months/year
$2,416
315
MMBtu
$132
-
$
$156,863
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Increase in Production