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IAC Assessment: AS0380
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IAC Assessment: AS0380
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IAC Center Arizona State University
Assessment Year 2004
Principal Product Fluid milk and milk products
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 457,380
Annual Production 7,500 Thousand Gallons
Production Hrs. Annual 5,408
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $661,489 9,142,207 kWh $0.07
Electricity Demand $51,439 18,818 kW-months/year $2.73
Electricity Fees $93,711 - $ -
Natural Gas $368,097 84,417 MMBtu $4.36
TOTAL ENERGY COSTS $1,196,137
RECOMMENDED SAVINGS* $109,590 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,262
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$84,336
Cost:
$312,400
$139,481 1,658,472 $11,689 4,072 $(-66,834) (-15,329) - - - - $139,481
1,658,472
kWh
$11,689
4,072
kW-months/year
$(-66,834)
(-15,329)
MMBtu
-
-
gal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,343
Cost:
$30
$8,623 113,466 $720 251 - - - - - - $8,623
113,466
kWh
$720
251
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$6,189
Cost:
$11,970
$(-104) (-1,365) $(-34) (-15) $6,027 1,382 $300 1,500 - - $(-104)
(-1,365)
kWh
$(-34)
(-15)
kW-months/year
$6,027
1,382
MMBtu
$300
1,500
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,340
Cost:
$7,360
$2,001 26,326 $168 58 - - - - $171 - $2,001
26,326
kWh
$168
58
kW-months/year
-
-
MMBtu
-
-
gal
$171
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,986
Cost:
$20
$1,832 24,105 $154 48 - - - - - - $1,832
24,105
kWh
$154
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,843
Cost:
$1,418
$1,718 22,606 $125 44 - - - - - - $1,718
22,606
kWh
$125
44
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,783
Cost:
$1,320
- - - - $1,783 409 - - - - -
-
kWh
-
-
kW-months/year
$1,783
409
MMBtu
-
-
gal
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,211
Cost:
$150
- - - - $1,211 278 - - - - -
-
kWh
-
-
kW-months/year
$1,211
278
MMBtu
-
-
gal
-
-
$
09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$559
Cost:
$2,178
$499 6,571 $60 36 - - - - - - $499
6,571
kWh
$60
36
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$109,590
Cost:
$336,846
$154,050 1,850,181 $12,882 4,494 $(-57,813) (-13,260) $300 1,500 $171 - $154,050
1,850,181
kWh
$12,882
4,494
kW-months/year
$(-57,813)
(-13,260)
MMBtu
$300
1,500
gal
$171
-
$
TOTAL IMPLEMENTED Savings:
$105,262
Cost:
$333,328
$151,719 1,819,505 $12,668 4,410 $(-59,596) (-13,669) $300 1,500 $171 - $151,719
1,819,505
kWh
$12,668
4,410
kW-months/year
$(-59,596)
(-13,669)
MMBtu
$300
1,500
gal
$171
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost