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IAC Assessment: AS0382
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IAC Assessment: AS0382
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IAC Center Arizona State University
Assessment Year 2004
Principal Product Plastic thin wall containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 175,000
Annual Production 17,283,861 Pounds
Production Hrs. Annual 8,592
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,294,615 29,426,407 kWh $0.04
Electricity Demand $79,366 45,791 kW-months/year $1.73
Electricity Fees $118,195 - $ -
Natural Gas $15,569 2,323 MMBtu $6.70
TOTAL ENERGY COSTS $1,507,745
RECOMMENDED SAVINGS* $228,812 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $228,812
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand LPG Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$44,391
Cost:
$50
$42,289 961,115 $2,102 1,207 - - - - - - $42,289
961,115
kWh
$2,102
1,207
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,403
Cost:
$240
$2,285 52,047 $118 68 - - - - - - $2,285
52,047
kWh
$118
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$743
Cost:
$6,446
$647 14,744 $96 55 - - - - - - $647
14,744
kWh
$96
55
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$736
Cost:
$128,880
$736 17,389 - - - - - - - - $736
17,389
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,254
Cost:
$4,200
$10,662 242,876 $592 340 - - - - - - $10,662
242,876
kWh
$592
340
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$516
Cost:
$1,697
$478 10,884 $38 22 - - - - - - $478
10,884
kWh
$38
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,174
Cost:
$840
$16,274 370,699 $900 518 - - - - - - $16,274
370,699
kWh
$900
518
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$6,306
Cost:
$300
- - - - $936 234 $5,370 - - - -
-
kWh
-
-
kW-months/year
$936
234
MMBtu
$5,370
-
$
-
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$128,880
Cost:
$850
- - - - - - $128,880 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$128,880
-
$
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,540
Cost:
$3,735
$1,357 29,283 $183 41 - - - - - - $1,357
29,283
kWh
$183
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$4,650
Cost:
$36,448
- - - - - - - - $4,650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,650
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,219
Cost:
$1,125
$9,683 220,562 $536 308 - - - - - - $9,683
220,562
kWh
$536
308
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$228,812
Cost:
$184,811
$84,411 1,919,599 $4,565 2,559 $936 234 $134,250 - $4,650 - $84,411
1,919,599
kWh
$4,565
2,559
kW-months/year
$936
234
MMBtu
$134,250
-
$
$4,650
-
$
TOTAL IMPLEMENTED Savings:
$228,812
Cost:
$184,811
$84,411 1,919,599 $4,565 2,559 $936 234 $134,250 - $4,650 - $84,411
1,919,599
kWh
$4,565
2,559
kW-months/year
$936
234
MMBtu
$134,250
-
$
$4,650
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand LPG Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand LPG Personnel Changes One-time Revenue or Avoided Cost