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IAC Assessment: AS0383
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IAC Assessment: AS0383
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IAC Center Arizona State University
Assessment Year 2004
Principal Product Aluminum extruded products
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 52,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 8,592
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,968 3,551,200 kWh $0.04
Electricity Demand $14,400 7,200 kW-months/year $2.00
Electricity Fees $71,024 - $ -
Natural Gas $117,296 15,112 MMBtu $7.76
TOTAL ENERGY COSTS $352,688
RECOMMENDED SAVINGS* $629,917 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$842
Cost:
$200
$807 12,952 $35 18 - - - - - - - - $807
12,952
kWh
$35
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,498
Cost:
$120
$20,574 330,870 $924 462 - - - - - - - - $20,574
330,870
kWh
$924
462
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$16,320
Cost:
$40,000
- - - - - - $1,020 - - - $15,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,020
-
$
-
-
$
$15,300
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,878
Cost:
$1,350
$2,878 46,240 - - - - - - - - - - $2,878
46,240
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,064
Cost:
$12,003
$1,933 31,067 $131 65 - - - - - - - - $1,933
31,067
kWh
$131
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$4,988
Cost:
$6,000
- - - - $4,988 645 - - - - - - -
-
kWh
-
-
kW-months/year
$4,988
645
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$244
Cost:
$600
- - - - $244 38 - - - - - - -
-
kWh
-
-
kW-months/year
$244
38
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,942
Cost:
$600
$2,816 45,258 $126 63 - - - - - - - - $2,816
45,258
kWh
$126
63
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$406
Cost:
$367
$388 6,241 $18 9 - - - - - - - - $388
6,241
kWh
$18
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$577,735
Cost:
$9,735
- - - - - - - - $577,735 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$577,735
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$629,917
Cost:
$70,975
$29,396 472,628 $1,234 617 $5,232 683 $1,020 - $577,735 - $15,300 - $29,396
472,628
kWh
$1,234
617
kW-months/year
$5,232
683
MMBtu
$1,020
-
$
$577,735
-
$
$15,300
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost