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IAC Assessment: AS0386
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IAC Assessment: AS0386
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IAC Center Arizona State University
Assessment Year 2004
Principal Product Mattresses and Bedsprings
NAICS 337910 - Mattress Manufacturing
SIC 2515 - Mattresses And Bedsprings
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 160,000
Annual Production 800,000 Pieces
Production Hrs. Annual 6,240
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $231,626 4,256,800 kWh $0.05
Electricity Demand $20,375 18,653 kW-months/year $1.09
Electricity Fees $32,138 - $ -
Natural Gas $7,139 763 MMBtu $9.36
TOTAL ENERGY COSTS $298,916
RECOMMENDED SAVINGS* $28,761 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,439
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,031
Cost:
$120
$585 16,341 $446 31 $585
16,341
kWh
$446
31
kW-months/year
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,011
Cost:
$15
$2,813 78,643 $2,198 155 $2,813
78,643
kWh
$2,198
155
kW-months/year
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$639
Cost:
$1,350
$639 17,824 - - $639
17,824
kWh
-
-
kW-months/year
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$205
Cost:
$254
$86 2,402 $119 10 $86
2,402
kWh
$119
10
kW-months/year
05: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$7,680
Cost:
$2,000
$7,680 175,200 - - $7,680
175,200
kWh
-
-
kW-months/year
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$437
Cost:
$850
$229 6,372 $208 14 $229
6,372
kWh
$208
14
kW-months/year
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,758
Cost:
$35,730
$7,509 209,979 $6,249 440 $7,509
209,979
kWh
$6,249
440
kW-months/year
TOTAL RECOMMENDED Savings:
$28,761
Cost:
$40,319
$19,541 506,761 $9,220 650 $19,541
506,761
kWh
$9,220
650
kW-months/year
TOTAL IMPLEMENTED Savings:
$20,439
Cost:
$37,215
$11,546 322,787 $8,893 626 $11,546
322,787
kWh
$8,893
626
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand