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IAC logo
IAC Assessment: AS0390
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: AS0390
IAC Center Arizona State University
Assessment Year 2004
Principal Product Printed Circuit Boards
NAICS 334418 - Printed Circuit Assembly (Electronic Assembly) Manufacturing
SIC 3679 - Electronic Components, Nec
Sales $9,000,000
# of Employees 100
Plant Area (Sq.Ft.) 55,000
Annual Production 11,000 Pieces
Production Hrs. Annual 4,160
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,037 704,764 kWh $0.07
Electricity Demand $7,802 2,509 kW-months/year $3.11
Electricity Fees $565 - $ -
TOTAL ENERGY COSTS $56,404
RECOMMENDED SAVINGS* $33,541 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,614
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$11,500
Cost:
$80
- - - - - - $11,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,500
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,783
Cost:
$400
$8,113 123,224 $1,670 355 - - - - $8,113
123,224
kWh
$1,670
355
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,953
Cost:
$23,750
$3,357 50,868 $596 147 - - - - $3,357
50,868
kWh
$596
147
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$3,384
Cost:
$15,950
- - - - $3,384 720 - - -
-
kWh
-
-
kW-months/year
$3,384
720
MMBtu
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,779
Cost:
$197
$1,591 24,100 $188 70 - - - - $1,591
24,100
kWh
$188
70
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,590
Cost:
$230
$1,590 24,090 - - - - - - $1,590
24,090
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,263
Cost:
$30
$1,073 16,255 $190 47 - - - - $1,073
16,255
kWh
$190
47
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$289
Cost:
$450
$289 4,378 - - - - - - $289
4,378
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$33,541
Cost:
$41,087
$16,013 242,915 $2,644 619 $3,384 720 $11,500 - $16,013
242,915
kWh
$2,644
619
kW-months/year
$3,384
720
MMBtu
$11,500
-
$
TOTAL IMPLEMENTED Savings:
$24,614
Cost:
$1,157
$11,066 167,957 $2,048 472 - - $11,500 - $11,066
167,957
kWh
$2,048
472
kW-months/year
-
-
MMBtu
$11,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost