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IAC Assessment: AS0391
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IAC Assessment: AS0391
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IAC Center Arizona State University
Assessment Year 2005
Principal Product Plastic food containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 2656 - Sanitary Food Containers
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 220,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $952,233 22,969,142 kWh $0.04
Electricity Demand $12,189 4,930 kW-months/year $2.47
Electricity Fees $430,475 - $ -
Natural Gas $17,187 2,675 MMBtu $6.43
TOTAL ENERGY COSTS $1,417,557
RECOMMENDED SAVINGS* $310,184 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand By-product Production Electricity Usage Electricity Demand By-product Production
$ kWh $ kW-months/year $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$71,356
Cost:
$27,044
$67,429 1,125,687 $3,927 1,585 - - $67,429
1,125,687
kWh
$3,927
1,585
kW-months/year
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$56,937
Cost:
$10,000
$53,790 801,048 $3,147 103 - - $53,790
801,048
kWh
$3,147
103
kW-months/year
-
-
$
03: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$121,316
Cost:
$80,000
$121,316 831,264 - - - - $121,316
831,264
kWh
-
-
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,082
Cost:
$14,973
$13,262 224,787 $820 332 - - $13,262
224,787
kWh
$820
332
kW-months/year
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$14,058
Cost:
$5,000
$13,484 206,225 $574 120 - - $13,484
206,225
kWh
$574
120
kW-months/year
-
-
$
06: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$14,162
Cost:
$625
- - - - $14,162 - -
-
kWh
-
-
kW-months/year
$14,162
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$11,974
Cost:
$2,667
$11,026 186,880 $948 32 - - $11,026
186,880
kWh
$948
32
kW-months/year
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,299
Cost:
$3,287
$5,948 100,949 $351 12 - - $5,948
100,949
kWh
$351
12
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$310,184
Cost:
$143,596
$286,255 3,476,840 $9,767 2,184 $14,162 - $286,255
3,476,840
kWh
$9,767
2,184
kW-months/year
$14,162
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand By-product Production Electricity Usage Electricity Demand By-product Production