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IAC Assessment: AS0404
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IAC Assessment: AS0404
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IAC Center Arizona State University
Assessment Year 2005
Principal Product Grilles and registers
NAICS 332323 - Ornamental and Architectural Metal Work Manufacturing
SIC 3446 - Architectural Metal Work
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 140,000
Annual Production 13,700,000 Pieces
Production Hrs. Annual 5,976
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $424,554 4,478,442 kWh $0.09
Natural Gas $26,987 3,228 MMBtu $8.36
TOTAL ENERGY COSTS $501,121
RECOMMENDED SAVINGS* $90,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product
$ kWh $ MMBtu $ $
01: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$60,950
Cost:
-
- - - - $60,950 - -
-
kWh
-
-
MMBtu
$60,950
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,578
Cost:
$45,427
$14,578 133,079 - - - - $14,578
133,079
kWh
-
-
MMBtu
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,521
Cost:
$11,360
- - $6,521 796 - - -
-
kWh
$6,521
796
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,338
Cost:
$3,000
$4,338 45,665 - - - - $4,338
45,665
kWh
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,106
Cost:
$50
$4,106 43,225 - - - - $4,106
43,225
kWh
-
-
MMBtu
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$197
Cost:
$97
$197 12,430 - - - - $197
12,430
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$90,690
Cost:
$59,934
$23,219 234,399 $6,521 796 $60,950 - $23,219
234,399
kWh
$6,521
796
MMBtu
$60,950
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product