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IAC Assessment: AS0455
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IAC Assessment: AS0455
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IAC Center Arizona State University
Assessment Year 2018
Principal Product Commercial paper rolls
NAICS 322230 - Stationery Product Manufacturing
SIC 2679 - Converted Paper Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 20,000
Annual Production 900,000 Units
Production Hrs. Annual 6,240
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,709 736,800 kWh $0.11
Electricity Demand $17,468 2,441 kW-months/year $7.16
Electricity Fees $3,317 - $ -
Other Gas $18,000 697 MMBtu $25.82
TOTAL ENERGY COSTS $119,494
RECOMMENDED SAVINGS* $174,335 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $150,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Primary Product Electricity Usage Electricity Demand Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,307
Cost:
$180
$6,491 59,280 $816 114 - - - - $6,491
59,280
kWh
$816
114
kW-months/year
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,768
Cost:
$800
$6,012 54,912 $756 106 - - - - $6,012
54,912
kWh
$756
106
kW-months/year
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$18,097
Cost:
$36,012
$16,030 146,388 $2,067 289 - - - - $16,030
146,388
kWh
$2,067
289
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,551
Cost:
$12,598
$10,551 96,353 - - - - - - $10,551
96,353
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$114,480
Cost:
$30,000
$3,160 28,875 - - - - $111,320 - $3,160
28,875
kWh
-
-
kW-months/year
-
-
$
$111,320
-
$
06: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$1,556
Cost:
-
$201 1,835 - - - - $1,355 - $201
1,835
kWh
-
-
kW-months/year
-
-
$
$1,355
-
$
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$15,576
Cost:
-
- - - - $15,576 - - - -
-
kWh
-
-
kW-months/year
$15,576
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$174,335
Cost:
$79,590
$42,445 387,643 $3,639 509 $15,576 - $112,675 - $42,445
387,643
kWh
$3,639
509
kW-months/year
$15,576
-
$
$112,675
-
$
TOTAL IMPLEMENTED Savings:
$150,435
Cost:
$78,790
$36,232 330,896 $2,883 403 - - $111,320 - $36,232
330,896
kWh
$2,883
403
kW-months/year
-
-
$
$111,320
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Primary Product Electricity Usage Electricity Demand Administrative Changes Primary Product