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IAC Assessment: AS0456
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IAC Assessment: AS0456
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IAC Center Arizona State University
Assessment Year 2018
Principal Product Machined Automotive Parts
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 100,000
Annual Production 39,500,000 Pieces
Production Hrs. Annual 7,300
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $340,381 6,270,225 kWh $0.05
Electricity Demand $38,997 13,013 kW-months/year $3.00
Electricity Fees $157,183 - $ -
TOTAL ENERGY COSTS $536,561
RECOMMENDED SAVINGS* $221,420 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $88,928
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,722
Cost:
$320
$6,163 113,515 $559 187 - - - - $6,163
113,515
kWh
$559
187
kW-months/year
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,727
Cost:
$13,500
$7,785 143,377 $942 314 - - - - $7,785
143,377
kWh
$942
314
kW-months/year
-
-
$
-
-
$
03: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$46,649
Cost:
$220,160
$39,226 722,400 $7,423 2,477 - - - - $39,226
722,400
kWh
$7,423
2,477
kW-months/year
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$30,900
Cost:
$16,614
- - - - $30,900 - - - -
-
kWh
-
-
kW-months/year
$30,900
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,670
Cost:
$51,257
$19,834 365,263 $1,836 613 - - - - $19,834
365,263
kWh
$1,836
613
kW-months/year
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$82,206
Cost:
$176,400
$75,241 1,385,658 $6,965 2,324 - - - - $75,241
1,385,658
kWh
$6,965
2,324
kW-months/year
-
-
$
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$24,546
Cost:
-
- - - - - - $24,546 - -
-
kWh
-
-
kW-months/year
-
-
$
$24,546
-
$
TOTAL RECOMMENDED Savings:
$221,420
Cost:
$478,251
$148,249 2,730,213 $17,725 5,915 $30,900 - $24,546 - $148,249
2,730,213
kWh
$17,725
5,915
kW-months/year
$30,900
-
$
$24,546
-
$
TOTAL IMPLEMENTED Savings:
$88,928
Cost:
$176,720
$81,404 1,499,173 $7,524 2,511 - - - - $81,404
1,499,173
kWh
$7,524
2,511
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes