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IAC Assessment: AT0108
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IAC Assessment: AT0108
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IAC Center North Carolina A&T
Assessment Year 1988
Principal Product METAL FASTENERS
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 0
Annual Production 1,200,000 Pieces
Production Hrs. Annual 8,736
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,254 6,194,900 kWh $0.04
Natural Gas $261,371 67,320 MMBtu $3.88
TOTAL ENERGY COSTS $532,625
RECOMMENDED SAVINGS* $103,262 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,262
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$41,053
Cost:
$11,000
- - $26,053 6,966 $15,000 - -
-
kWh
$26,053
6,966
MMBtu
$15,000
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,433
Cost:
$5,310
$5,433 123,974 - - - - $5,433
123,974
kWh
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,258
Cost:
$4,500
$19,258 439,918 - - - - $19,258
439,918
kWh
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,681
Cost:
$300
$6,681 152,696 - - - - $6,681
152,696
kWh
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,067
Cost:
$1,200
$2,067 47,186 - - - - $2,067
47,186
kWh
-
-
MMBtu
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,541
Cost:
$1,193
$2,541 58,030 - - - - $2,541
58,030
kWh
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,782
Cost:
-
$3,782 86,460 - - - - $3,782
86,460
kWh
-
-
MMBtu
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,957
Cost:
$670
- - $1,957 523 - - -
-
kWh
$1,957
523
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,859
Cost:
$10,000
- - $6,859 1,834 - - -
-
kWh
$6,859
1,834
MMBtu
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,101
Cost:
-
- - $1,401 375 $(-300) - -
-
kWh
$1,401
375
MMBtu
$(-300)
-
$
11: 2.1222 INSTALL TURBULATORS Savings:
$2,359
Cost:
$600
- - $2,359 630 - - -
-
kWh
$2,359
630
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,171
Cost:
-
- - $11,171 2,988 $(-1,000) - -
-
kWh
$11,171
2,988
MMBtu
$(-1,000)
-
$
TOTAL RECOMMENDED Savings:
$103,262
Cost:
$34,773
$39,762 908,264 $49,800 13,316 $13,700 - $39,762
908,264
kWh
$49,800
13,316
MMBtu
$13,700
-
$
TOTAL IMPLEMENTED Savings:
$90,262
Cost:
$24,173
$35,980 821,804 $40,582 10,852 $13,700 - $35,980
821,804
kWh
$40,582
10,852
MMBtu
$13,700
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes