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IAC Assessment: BD0075
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IAC Assessment: BD0075
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IAC Center Bradley University
Assessment Year 1996
Principal Product Stoneware
NAICS n/a
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 180,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,558 2,141,559 kWh $0.05
Electricity Demand $59,686 6,203 kW-months/year $9.62
Electricity Fees $(-5,376) - $ -
Natural Gas $279,338 94,990 MMBtu $2.94
TOTAL ENERGY COSTS $438,886
RECOMMENDED SAVINGS* $67,818 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,183
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$30,964
Cost:
$19,800
- - - - $30,964 10,789 - - -
-
kWh
-
-
kW-months/year
$30,964
10,789
MMBtu
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,282
Cost:
$17,740
$9,041 224,795 $2,241 233 - - - - $9,041
224,795
kWh
$2,241
233
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,185
Cost:
$2,000
$6,185 153,869 - - - - - - $6,185
153,869
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,804
Cost:
$1,804
$1,446 36,049 $358 37 - - - - $1,446
36,049
kWh
$358
37
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,203
Cost:
-
$1,203 29,894 - - - - - - $1,203
29,894
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,025
Cost:
$500
$1,025 25,498 - - - - - - $1,025
25,498
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$959
Cost:
$975
$712 17,585 $247 26 - - - - $712
17,585
kWh
$247
26
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$12,484
Cost:
$3,600
$(-500) (-12,309) - - - - $12,984 - $(-500)
(-12,309)
kWh
-
-
kW-months/year
-
-
MMBtu
$12,984
-
Tgal
09: 3.4151 MINIMIZE WATER USAGE Savings:
$1,912
Cost:
$1,250
- - - - - - $1,912 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,912
-
Tgal
TOTAL RECOMMENDED Savings:
$67,818
Cost:
$47,669
$19,112 475,381 $2,846 296 $30,964 10,789 $14,896 - $19,112
475,381
kWh
$2,846
296
kW-months/year
$30,964
10,789
MMBtu
$14,896
-
Tgal
TOTAL IMPLEMENTED Savings:
$45,183
Cost:
$39,290
$10,066 250,293 $2,241 233 $30,964 10,789 $1,912 - $10,066
250,293
kWh
$2,241
233
kW-months/year
$30,964
10,789
MMBtu
$1,912
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption