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IAC Assessment: BD0085
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IAC Assessment: BD0085
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IAC Center Bradley University
Assessment Year 1997
Principal Product Rigid Foam Insulation
NAICS n/a
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 48
Plant Area (Sq.Ft.) 146,142
Annual Production 145,000 Units
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,094 2,112,544 kWh $0.03
Electricity Demand $53,194 4,608 kW-months/year $11.54
Electricity Fees $6,449 - $ -
Natural Gas $46,480 9,832 MMBtu $4.73
TOTAL ENERGY COSTS $357,039
RECOMMENDED SAVINGS* $30,820 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,319
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,667
Cost:
$6,050
$8,543 321,219 $4,233 396 $(-6,109) (-1,370) - - - - - - - - - - $8,543
321,219
kWh
$4,233
396
kW-months/year
$(-6,109)
(-1,370)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$5,587
Cost:
$1,750
- - - - $5,587 1,253 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,587
1,253
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,828
Cost:
$9,330
$2,066 70,340 $1,762 153 - - - - - - - - - - - - $2,066
70,340
kWh
$1,762
153
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,772
Cost:
$300
$878 29,894 $894 78 - - - - - - - - - - - - $878
29,894
kWh
$894
78
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$517
Cost:
$250
- - - - $517 116 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$517
116
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$745
Cost:
$975
$403 13,775 $342 30 - - - - - - - - - - - - $403
13,775
kWh
$342
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$9,491
Cost:
$1,000
$(-8) (-293) - - - - - - $7,452 182,000 $(-2,048) - $4,095 - - - $(-8)
(-293)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$7,452
182,000
lb
$(-2,048)
-
$
$4,095
-
$
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$532
Cost:
$805
- - - - - - $532 101,920 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$532
101,920
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,681
Cost:
$1,000
- - - - - - - - - - - - - - $1,681 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$1,681
-
$
TOTAL RECOMMENDED Savings:
$30,820
Cost:
$21,460
$11,882 434,935 $7,231 657 $(-5) (-1) $532 101,920 $7,452 182,000 $(-2,048) - $4,095 - $1,681 - $11,882
434,935
kWh
$7,231
657
kW-months/year
$(-5)
(-1)
MMBtu
$532
101,920
Tgal
$7,452
182,000
lb
$(-2,048)
-
$
$4,095
-
$
$1,681
-
$
TOTAL IMPLEMENTED Savings:
$13,319
Cost:
$10,330
$2,058 70,047 $1,762 153 - - - - $7,452 182,000 $(-2,048) - $4,095 - - - $2,058
70,047
kWh
$1,762
153
kW-months/year
-
-
MMBtu
-
-
Tgal
$7,452
182,000
lb
$(-2,048)
-
$
$4,095
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product