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IAC Assessment: BD0086
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IAC Assessment: BD0086
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IAC Center Bradley University
Assessment Year 1997
Principal Product Machine Tool Protection Equipment
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 57,500
Annual Production 5,300 Pieces
Production Hrs. Annual 2,860
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,983 732,122 kWh $0.04
Electricity Demand $30,998 2,512 kW-months/year $12.34
Electricity Fees $2,839 - $ -
Natural Gas $11,401 2,932 MMBtu $3.89
TOTAL ENERGY COSTS $81,681
RECOMMENDED SAVINGS* $40,672 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,412
Cost:
$2,845
- - - - $2,412 672 - - - - - - -
-
kWh
-
-
kW-months/year
$2,412
672
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,569
Cost:
$1,500
- - - - $1,569 437 - - - - - - -
-
kWh
-
-
kW-months/year
$1,569
437
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,196
Cost:
$520
$1,196 36,342 - - - - - - - - - - $1,196
36,342
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,024
Cost:
$750
$397 12,016 $627 51 - - - - - - - - $397
12,016
kWh
$627
51
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$904
Cost:
$750
- - - - $904 252 - - - - - - -
-
kWh
-
-
kW-months/year
$904
252
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$859
Cost:
$2,750
$393 12,016 $466 38 - - - - - - - - $393
12,016
kWh
$466
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$12,554
Cost:
$14,000
- - - - - - - - $7,708 - $4,846 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$7,708
-
$
$4,846
-
$
08: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$1,404
Cost:
-
- - - - - - - - - - $1,404 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,404
-
$
09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$18,750
Cost:
$4,000
- - - - - - $18,750 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,750
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,672
Cost:
$27,115
$1,986 60,374 $1,093 89 $4,885 1,361 $18,750 - $7,708 - $6,250 - $1,986
60,374
kWh
$1,093
89
kW-months/year
$4,885
1,361
MMBtu
$18,750
-
$
$7,708
-
$
$6,250
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost