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IAC Assessment: BD0103
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IAC Assessment: BD0103
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IAC Center Bradley University
Assessment Year 1998
Principal Product Foam Padding
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 45,000
Annual Production 41,308,512 Pounds
Production Hrs. Annual 4,810
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,230 3,057,737 kWh $0.05
Electricity Demand $128,654 12,267 kW-months/year $10.49
Electricity Fees $2,267 - $ -
Natural Gas $83,485 51,132 MMBtu $1.63
TOTAL ENERGY COSTS $367,559
RECOMMENDED SAVINGS* $95,119 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,119
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$15,194
Cost:
$2,400
- - $15,194 1,448 - - - - - - -
-
kWh
$15,194
1,448
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$868
Cost:
$500
$532 10,844 $336 32 - - - - - - $532
10,844
kWh
$336
32
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$671
Cost:
$600
$524 10,551 $147 14 - - - - - - $524
10,551
kWh
$147
14
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$515
Cost:
$300
$421 8,499 $94 9 - - - - - - $421
8,499
kWh
$94
9
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$316
Cost:
$674
$147 2,931 $169 16 - - - - - - $147
2,931
kWh
$169
16
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$29,507
Cost:
$8,500
- - - - - - $(-393) - $29,900 - -
-
kWh
-
-
kW-months/year
-
-
lb
$(-393)
-
$
$29,900
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$600
Cost:
$100
- - - - $600 84,000 - - - - -
-
kWh
-
-
kW-months/year
$600
84,000
lb
-
-
$
-
-
$
08: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$47,448
Cost:
$21,500
$12,024 242,966 - - - - $35,424 - - - $12,024
242,966
kWh
-
-
kW-months/year
-
-
lb
$35,424
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$95,119
Cost:
$34,574
$13,648 275,791 $15,940 1,519 $600 84,000 $35,031 - $29,900 - $13,648
275,791
kWh
$15,940
1,519
kW-months/year
$600
84,000
lb
$35,031
-
$
$29,900
-
$
TOTAL IMPLEMENTED Savings:
$95,119
Cost:
$34,574
$13,648 275,791 $15,940 1,519 $600 84,000 $35,031 - $29,900 - $13,648
275,791
kWh
$15,940
1,519
kW-months/year
$600
84,000
lb
$35,031
-
$
$29,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes