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IAC Assessment: BD0105
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IAC Assessment: BD0105
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IAC Center Bradley University
Assessment Year 1998
Principal Product Dock Lifts and Cardboard Balers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 119,000
Annual Production 2,000 Pieces
Production Hrs. Annual 2,860
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,173 1,048,359 kWh $0.03
Electricity Demand $54,188 5,216 kW-months/year $10.39
Electricity Fees $3,355 - $ -
Natural Gas $29,053 9,552 MMBtu $3.04
TOTAL ENERGY COSTS $125,903
RECOMMENDED SAVINGS* $86,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,512
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,422
Cost:
$1,850
$654 23,447 $1,768 170 - - - - - - - - - - $654
23,447
kWh
$1,768
170
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,337
Cost:
$2,730
$349 12,603 $604 50 $384 155 - - - - - - - - $349
12,603
kWh
$604
50
kW-months/year
$384
155
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$498
Cost:
$450
$498 17,878 - - - - - - - - - - - - $498
17,878
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$258
Cost:
$258
$171 6,155 $87 8 - - - - - - - - - - $171
6,155
kWh
$87
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$144
Cost:
$100
$90 3,224 $54 5 - - - - - - - - - - $90
3,224
kWh
$54
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$21,209
Cost:
$21,000
- - - - - - - - - - - - $21,209 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$21,209
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$356
Cost:
$1,300
- - - - - - $356 78,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$356
78,000
Tgal
-
-
$
-
-
$
-
-
$
08: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$60,756
Cost:
$130,000
- - - - - - - - $20,378 - $40,378 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$20,378
-
$
$40,378
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$86,980
Cost:
$157,688
$1,762 63,307 $2,513 233 $384 155 $356 78,000 $20,378 - $40,378 - $21,209 - $1,762
63,307
kWh
$2,513
233
kW-months/year
$384
155
MMBtu
$356
78,000
Tgal
$20,378
-
$
$40,378
-
$
$21,209
-
$
TOTAL IMPLEMENTED Savings:
$61,512
Cost:
$130,708
$669 24,033 $87 8 - - - - $20,378 - $40,378 - - - $669
24,033
kWh
$87
8
kW-months/year
-
-
MMBtu
-
-
Tgal
$20,378
-
$
$40,378
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost