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IAC Assessment: BD0106
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IAC Assessment: BD0106
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IAC Center Bradley University
Assessment Year 1998
Principal Product Fabricated Metal
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 130,000
Annual Production 180,000 Pieces
Production Hrs. Annual 7,072
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,639 2,092,614 kWh $0.05
Electricity Demand $11,392 4,831 kW-months/year $2.36
Electricity Fees $5,830 - $ -
Natural Gas $53,745 11,404 MMBtu $4.71
TOTAL ENERGY COSTS $205,148
RECOMMENDED SAVINGS* $272,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$14,857
Cost:
$7,000
- - - - $14,857 3,198 - - - - - - -
-
kWh
-
-
kW-months/year
$14,857
3,198
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,383
Cost:
-
$3,121 65,651 $262 111 - - - - - - - - $3,121
65,651
kWh
$262
111
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,941
Cost:
$3,160
$1,826 38,394 $115 49 - - - - - - - - $1,826
38,394
kWh
$115
49
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,022
Cost:
$800
$938 19,637 $84 36 - - - - - - - - $938
19,637
kWh
$84
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$967
Cost:
$650
$881 18,464 $86 37 - - - - - - - - $881
18,464
kWh
$86
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$85,424
Cost:
$67,500
- - - - - - - - - - $85,424 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$85,424
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$10,330
Cost:
$210
- - - - - - - - $10,330 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$10,330
-
$
-
-
$
08: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$154,560
Cost:
$23,000
- - - - - - $154,560 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$154,560
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$272,484
Cost:
$102,320
$6,766 142,146 $547 233 $14,857 3,198 $154,560 - $10,330 - $85,424 - $6,766
142,146
kWh
$547
233
kW-months/year
$14,857
3,198
MMBtu
$154,560
-
$
$10,330
-
$
$85,424
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost